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铸坯加热温度均匀性分析与炉况优化

Analysis of uniformity of heating temperature for casting billet and optimization of furnace conditions

  • 摘要: 针对加热炉存在均热段铸坯头尾温差大、燃烧质量差、吨钢能耗高等问题,采用钢铁全流程工艺过程数字化仿真平台和黑匣子炉温跟踪试验,对铸坯司炉工艺和加热温度均匀性进行了研究,并提出炉况优化措施。结果表明,铸坯司炉工艺参数合理,均热段临近出炉时铸坯尾部温度1 190 ℃,高于工艺温度1 160 ℃的要求,且较铸坯头部温度高50 ℃,主要原因是加热炉北侧烧嘴堵塞;为保障北侧加热能力,增大了煤气供应量,南侧加热能力随之增大,导致南侧即铸坯尾部的温度偏高。优化北侧烧嘴后,铸坯头尾温差缩小至5 ℃以内,吨钢煤气消耗量下降30 m3,碳排放减少8 254 t/a。

     

    Abstract: Aiming at the problems of large temperature differences between the head and tail of the billet in the soaking section of heating furnaces, low combustion quality and high energy consumption per ton of steel, a digital simulation platform for the entire steel process and a black box furnace temperature tracking test were used to study the billet reheating process and the uniformity of the heating temperature. Optimization measures for the furnace conditions were proposed. The results showed that the process parameters of the billet reheating were reasonable, and the temperature at the tail of the billet was 1 190 ℃ when the soaking section was close to the furnace, which was higher than the requirement of the process temperature of 1 160 ℃, and 50 ℃ higher than the temperature at the head of the billet. The main reason was that the burners on the north side of the heating furnace were blocked. To ensure heating capacity on the north side, the supply of gas was increased, which led to an enhanced heating capacity on the south side and consequently resulted in a higher temperature at the tail of the billet. After optimizing the northern burners, the temperature difference between head and tail of the billets is reduced to within 5 ℃, resulting in a decrease in gas consumption per ton of steel by 30 m3 and a reduction in carbon emissions by 8 254 t/a.

     

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