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轧后冷却工艺对大规格82B盘条组织性能及冬季时效期的影响

Effect of controlled cooling process on the microstructure, properties, and winter aging period of large-gauge 82B wire rod

  • 摘要: 为研究控冷工艺对超高强预应力钢绞线用ø14 mm规格82B盘条组织性能及冬季时效期的影响,本文设计了两种控冷工艺,工艺1采用低辊速大风机功率,相变前冷速较慢,控冷曲线上并未体现出相变区域;工艺2采用高吐丝温度、高辊速及大风机功率,同时降低保温罩中的辊速。利用扫描电镜、EBSD、拉伸试验机等实验设备分析了盘条组织及力学性能。结果表明,通过调整辊速和风机功率,将盘条相变前冷速从5.2 ℃/s提升至13.8 ℃/s,可将盘条珠光体片层间距细化19.8%,珠光体球团尺寸细化21%,从而使得盘条抗拉强度从1 180 MPa提升至1 252 MPa,其中细化片层间距对提升强度贡献比例达到76%。盘条中H元素的扩散使得盘条断面收缩率随时效时间的增加而增加,而通过延长盘条在斯太尔摩风冷线上中低温段停留时间,可将盘条的断面收缩率提升50%,将冬季时效期缩短至10 d左右。研究结果为大规格82B盘条控冷工艺优化提供了新思路。

     

    Abstract: To investigate the effects of controlled cooling processes on the microstructure, properties, and winter aging period of ø14 mm 82B wire rods for ultra-high strength prestressed steel strands, two controlled cooling processes were designed in this study. Process 1 adopted low roller speed and high fan power, with a slow cooling rate before phase transformation, and the controlled cooling curve did not exhibit a distinct phase transformation region. Process 2 employed high laying temperature, high roller speed, and high fan power, while reducing the roller speed in the insulation cover. The microstructure and mechanical properties of the wire rods were analyzed using scanning electron microscopy, EBSD, and tensile testing machines. The results showed that by adjusting the roller speed and fan power to increase the cooling rate before phase transformation from 5.2 ℃/s to 13.8 ℃/s, the pearlite interlamellar spacing of the wire rods was refined by 19.8%, and the pearlite colony size was refined by 21%. Consequently, the tensile strength of the wire rods increased from 1 180 MPa to 1 252 MPa, with the refinement of interlamellar spacing contributing 76% to the strength improvement. The diffusion of hydrogen in the wire rods caused the reduction of area to increase with aging time. By extending the residence time of the wire rods in the medium-to-low temperature section of the Stelmor air cooling line, the initial reduction of area was increased by 50%, and the winter aging period was shortened to approximately 10 days. This provides a new approach for optimizing the controlled cooling process of large-gauge 82B wire rods.

     

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