宽厚板轧机辊系与辊缝控制研究
Research on roll system and roll gap control of heavy plate mill
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摘要: 随着宽厚板产线的运行,轧机辊系相关部件尺寸由于设备磨损、装配精度及辊系调整而发生变化,会影响轧制线的高低和辊系的正常动作。本文分析了轧机辊系结构和辊系相关尺寸对轧制线的影响,并据此对轧制线进行调整以满足轧制工艺要求。同时,在现有辊缝设定值的控制过程中,优化了二级系统计算的设定值传递过程,提前接收二级道次表和预先计算设定辊缝,并对上下辊系辊缝的分配进行了优化,减少了轧机的等待和定位时间。通过对轧机辊系结构的研究和辊缝时序控制的优化,避免了轧制线对辊缝定位和轧制过程的不利影响,同时进一步提升了轧制控制水平和轧制节奏。Abstract: During the operation of a heavy plate rolling mill, the relevant parts dimensions of the roll system change due to equipment wear, assembly accuracy, and roll system adjustments. These changes affect the height of the rolling line and the normal operation of the roll system. This paper analyzes the influence of the roll system structure and its related dimensions on the rolling line, and accordingly adjusts the rolling line to meet the requirements of the rolling process. Meanwhile, in the control process of the existing roll gap set value, the transmission process of the set value calculated by the Level 2 system is optimized. The Level 2 pass schedule is received in advance and the roll gap is pre-calculated. The roll gap distribution between the upper and lower roll systems is also optimized, and the waiting and positioning time of the rolling mill is reduced. Through the research on the structure of the mill roll system and the optimization of roll gap timing control, the adverse effects of the rolling line on roll gap positioning and rolling process are avoided, and the rolling control level and rolling rhythm are further improved.
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