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从手撕钢到吹飘膜——极薄带轧制新进展

New progress in ultra-thin strip rolling: from steel foil lacerable by hand to blown metal foil

  • 摘要: 本文介绍了用轧制方法生产手撕钢和吹飘膜的最新进展,给出了各种薄带、极薄带、超薄带的厚度范围;探讨了在接近理论最小可轧厚度条件下,轧制手撕钢与吹飘膜的工艺特点;梳理并对比了Stone公式、考虑异速比的LTAR公式、基于 Fleck极薄带轧制理论建立的肖宏公式等最小可轧厚度计算公式;给出了同步和异步轧制条件下,工作辊径与最小可轧厚度近似估算公式,以及辊径、厚度、异速比对应关系曲线图。同时,分析了板带材适轧厚度、负辊缝轧制力学模型等相关理论问题,列举了手撕钢、吹飘膜在铜箔、铝箔、不锈钢箔以及在电子与半导体产业、新能源产业和精密结构件微制造等领域的典型应用案例,并对轧制吹飘膜和极薄带的发展方向进行了展望。

     

    Abstract: This paper presents the latest advancements in the production of SFLH (Steel Foil Lacerable by Hand,SFLH) and BMF (Blown Metal Foil,BMF) using rolling techniques. It defines the thickness ranges for various thin strips, super-thin strips, ultra-thin strips and foils. The process characteristics of rolling SFLH and BMF under conditions approaching the theoretical MRG (Minimum Rolling Gauge,MRG) are discussed. Several formulas for calculating MRG are introduced and compared, including the Stone formula, the LTAR formula which accounts for speed ratio differences, and the Xiao-Hong formula based on Fleck′s ultra-thin strip rolling theory. Approximate estimation formulas and curves illustrating the relationship between work roll diameter and MRG under both synchronous and asynchronous rolling conditions are provided, along with roll diameter, thickness, and speed ratio diagrams. Related theoretical issues such as the suitable rolling thickness of sheet and strip materials,and the mechanical model of negative-gap rolling are also discussed. Typical applications of SFLH and BMF in copper foil, aluminum foil, stainless steel foil, as well as in the electronics and semiconductor industries, new energy sectors, and precision structural component micro-manufacturing are introduced. Finally, future development directions for rolled BMF are outlined.

     

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