十八辊轧机刚度特性与带钢横截面形状的有限元分析
Finite element analysis of the stiffness characteristics of 18-high mill and the cross-sectional shape of strip
-
摘要: 十八辊轧机工作辊直径较小,且工作辊两侧的侧支撑辊系可显著提高轧机刚度,抑制轧辊弹性变形,是生产薄带钢的理想设备。为探究冷轧过程中轧辊和带钢的变形行为,实现板形高精度控制、提高带钢质量,本文以某厂1 250 mm十八辊轧机冷连轧生产线为研究对象,利用有限元仿真软件ANSYS/LS-DYNA 和 LS-PrePost 建立等比例高精度的三维有限元模型。基于所建立的有限元模型,系统研究了侧支撑辊位置对轧机刚度及各调节机构的板形影响规律。结果表明,辊系夹角、侧支撑辊水平位移和中间辊横移增大均会使辊系纵向刚度降低;相较于纵向刚度和轧向刚度,中间辊横移与中间辊弯辊对轧机横向刚度的影响更为显著;工作辊的轧向刚度受侧支撑辊水平位移影响最大;随着辊系夹角减小、中间辊横移量增大及中间辊弯辊力增大,带钢板凸度与边部减薄均减小,带钢沿宽度方向的厚度分布更均匀,其中辊系夹角与中间辊横移对带钢二次浪形的调控效果更明显。Abstract: 18-high mill has a small diameter of work roll, and the side backup rolls on both sides of the work roll greatly increase the rigidity of the rolling mill and avoid the elastic deformation of the rolls, so it is an ideal equipment for producing thin-gauge strip. In order to investigate the deformation behavior of roll and strip in cold rolling process and to control strip shape with high precision and improve strip quality, a three-dimensional finite element model with equal proportion and high precision was established by using finite element simulation software ANSYS/LS-DYNA and LS-PrePost, taking a 1 250 mm 18-high tandem cold rolling production line of a factory as the research object. Based on the established finite element model, the influence of the position of side backup roll on the stiffness of rolling mill and the shape of each regulating mechanism is systematically studied. The experimental results show that the longitudinal stiffness of the roll system decreases with the increase of the included angle of the roll system, the horizontal displacement of the side backup roll and the transverse displacement of the middle roll; The influence of intermediate roll transverse movement and intermediate roll bending on transverse stiffness is far greater than the other two; The rolling stiffness of work roll is most affected by the horizontal displacement of side backup roll. With the decrease of roll angle, the increase of middle roll transverse movement and the increase of middle roll bending, the strip crown and edge thinning decrease, the strip thickness distribution along the width direction is more uniform, and the control effect of roll angle and middle roll transverse movement on the secondary wave pattern of strip is more obvious.
下载: