森吉米尔轧机板带轧制影响规律有限元模拟
Finite element simulation of influencing factors on strip rolling in Sendzimir mill
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摘要: 边部减薄与平坦度作为衡量冷轧硅钢的重要指标,直接影响产品的尺寸精度和成材率。针对某钢厂森吉米尔轧机极薄带硅钢产品板形质量不能满足生产需求的问题,采用现场工艺参数并利用ANSYS/LS-DYNA软件,建立了全辊系-带钢一体化显式动力学三维有限元模型,采用现场实测数据验证了模型的准确性。以带钢边部减薄、平坦度作为板形评价指标,得到在稳定轧制条件下各轧制参数变化对带钢金属流动的影响规律。结果表明,带钢宽度的增加和压下量的减小都会减少边部减薄;张力变化对边部减薄的调节能力有限,轧辊速度的变化对边部减薄的影响不明显;增加张力,对平坦度的改善有显著效果,综合平坦度由27.09 IU降低至6.77 IU。研究结果为生产过程中薄带硅钢板形控制提供了工艺指导。Abstract: Edge drop and flatness, as important indicators of cold-rolled silicon steel, directly affect the product′s dimensional accuracy and yield rate.For a steel mill where the shape quality ofsilicon steel ultra-thin strip produced by the Sendzimir mill does not meet production needs, field process parameters were used to establish an explicit dynamic three-dimensional finite element model of the integrated roll system-strip steel via ANSYS/LS-DYNA software, with field measurement data employed to verify the model′s accuracy.Strip edge drop and flatness were used as evaluation indices of strip shape to determine the influence of rolling parameter variations on the metal flow of strip under stable rolling conditions.The results indicate that both increasing the strip width and reducing the reduction can alleviate edge thinning; however, the ability of tension adjustments to affect edge thinning is limited,and changes in roll speed exhibit no significant effect on edge thinning, while increased tension markedly improves flatness.The comprehensive flatness decreased from 27.09 IU to 6.77 IU.The results provide process guidance for the effective shape control of thin-gauge silicon steel strips during production.
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