二十辊轧机轧制Inconel718合金带材冷轧参数模拟研究
Simulation study on cold rolling parameters for Inconel718 alloy thin strip in 20-high mill
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摘要: Inconel718合金带材是制造压水堆燃料组件格架弹簧的关键材料。受限于该材料的高加工硬化率和变形抗力,带材经二十辊轧机轧制常出现板形问题。为研究关键参数对Inconel718带材板形的影响规律,获得板形优化方案,本文利用ABAQUS有限元软件,建立了二十辊轧机辊系与Inconel718合金带材的轧制仿真模型,分析了摩擦因数、轧制张力及一中间辊轴向横移对板形的影响,明确了关键轧制参数的合理控制范围。结果表明,随着摩擦因数或轧制张力增大,带材横向厚度分布的方差减小,残余应力分布趋于均匀,而边降和板凸度无明显变化;当摩擦因数控制在0.14,带材横向厚度分布的方差降至0.000 9;轧制张力控制在200 kN,带材横向厚度分布的方差降至0.001 1;增加一中间辊窜辊量可有效减小带材的边降和板凸度,当窜辊量为65 mm,边降与板凸度分别降至约3.68 μm和14.37 μm。综合板形改善效果,推荐轧制参数控制范围为:摩擦因数0.14,轧制张力180~200 kN,一中间辊窜辊量40~65 mm。Abstract: Inconel718 alloy strip serves as a critical material for manufacturing fuel assembly grid springs in pressurized water reactors. However, the strip frequently encounters shape defects during 20-high mill rolling processes due to the material's high work-hardening rate and deformation resistance. To investigate the influence of key rolling parameters on the strip shape and develop optimization strategies, this study established a rolling simulation model integrating a 20-high mill roll system with Inconel718 alloy strips using ABAQUS finite element software. The effects of friction factor, rolling tension, and axial shifting amount of the first intermediate roll were analyzed, and the ranges of critical rolling parameters were determined. The results show that as the friction factor or rolling tension increases, the variance of transverse thickness displacement decreases, the residual stress distribution becomes more uniform, while edge drop and crown remain nearly unchanged. When the friction factor is controlled at 0.14, the variance of transverse thickness distribution is reduced to 0.000 9. With a rolling tension of 200 kN, the variance decreases to 0.001 1. Increasing the axial shifting amount of the first intermediate roll effectively reduces edge drop and crown. At a shifting value of 65 mm, edge drop and crown decrease to about 3.68 μm and 14.37 μm, respectively. The recommended parameter ranges for improving flatness are as follows:friction factor of 0.14, rolling tension of 180-200 kN, and axial shifting amount of 40-65 mm.
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