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十八辊轧机轧制高强钢带钢L翘曲变形行为研究

Research on L-warping deformation behavior of hith-strength strip in 18-high mill

  • 摘要: 带钢上下表面应力分布不均匀所导致的L翘曲问题是制约精密轧机在高强钢轧制中板形质量提升的重要因素。由于板带生产涉及诸多相互耦合因素,传统的数值模拟及现场实验难以有效分析L翘曲缺陷产生的原因及其作用规律,无法满足高精密轧机板形控制的需求。为增强针对板形L翘曲缺陷的调控能力,本文建立了十八辊轧机辊系-轧件一体化弹塑性耦合有限元模型,经分析带钢上下表面应力不均匀成因,选定工作辊偏置量、轧制前带钢厚度及压下率作为定量分析对象,针对这些因素对带钢L翘曲变形的作用效果及板带塑性变形规律进行了研究。多参量变化工况的分析结果表明,工作辊偏置量对轧后带钢翘曲量的影响最大,仅在±3.0 mm的偏置量变化区间内即可引发±11 mm的翘曲变形量;相同的工作辊偏置量下,异侧异辊偏置模式所造成的翘曲行为呈现出规律性差异;入口板坯厚度的增大将降低轧后带钢翘曲量,对翘曲行为有所改善;压下量增大时,轧后带钢翘曲量先增大后减小,最终趋于稳定。为此,本研究提出强化工作辊位置控制精度,提升其自保持性,同时合理配置轧制过程参数、规划设定参数工艺窗口的措施,削弱基料参数与工艺参数影响对带钢L翘曲变形的影响。

     

    Abstract: The L-warping issue caused by the uneven stress distribution on the upper and lower surfaces of the strip is a key factor restricting the improvement of strip shape quality in high-strength steel rolling using precision rolling mills. Since strip production involves numerous interrelated factors, traditional numerical simulations and on-site experiments are not effective in analyzing the causes and mechanisms of L-warping defects, making it difficult to meet the strip shape control requirements of high-precision rolling mills. To enhance the ability to regulate strip shape warping defects, this study established an integrated elastic-plastic coupling finite element model of the eighteen-roll stand and the strip. By analyzing the causes of uneven stress distribution on the upper and lower surfaces of the strip, key factors including work roll offset, slab thickness before rolling, and reduction rate were selected for quantitative analysis. The effects of these factors on L-warping deformation of the strip and the plastic deformation behavior of the strip were studied. The analysis results of multi-parameter varying working conditions indicate that the offset of the work rolls has the greatest impact on the post-rolling warping. A change in the offset within the range of ±3.0 mm can induce a warping deformation of ±11 mm. Under the same work roll offset, the warping behavior caused by the asymmetric offset mode of the rolls shows regular differences. Increasing the entry plate thickness reduces the post-rolling warping and improves the warping behavior. Increasing the reduction results in the warping initially increasing and then decreasing, ultimately stabilizing. Therefore, this study suggests strengthening the control accuracy of the work roll position, enhancing its self-maintenance, reasonably configuring the rolling process parameters, and planning the process parameter windows to weaken the warping deformation influenced by the base material and process parameters.

     

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