二十辊森吉米尔轧机取向硅钢平直度控制特性研究
Research on the flatness control characteristics of 20-high Sendzimir mill for grain-oriented silicon steel strip
-
摘要: 本文以二十辊森吉米尔轧机为研究对象,构建了辊系-轧件一体化有限元模型,通过多变量仿真研究了支撑辊辊形径向调整(As-U-Roll),一中间辊锥度、窜辊等平直度调整机构及轧制工艺参数对取向硅钢平直度的影响。结果表明,两端背衬轴承As-U-Roll调整对边降具有较好的抑制作用,其余背衬轴承调整可显著改善中部平直度,且越靠近支撑辊中心区域,As-U-Roll调整影响越大。一中间辊通过锥度、窜辊量协同调整,可有效解决带钢边部减薄问题。此外,轧件宽度、厚度,张力及轧制速度等工艺参数对带钢平直度影响呈非线性变化;对于取向硅钢,应综合考虑冷轧平直度控制和轧件材质,抑制边部裂纹萌生与扩展,实现稳定轧制。Abstract: Taking the 20-high Sendzimir mill as the research object, this paper establishes an integrated finite element model of roll system and rolled stock. Through multivariate simulation, the effects of shape control mechanisms including radial adjustment of backup rolls (As-U-Roll), taper and axial shifting of first intermediate rolls, as well as rolling process parameters on the flatness of grain-oriented silicon steel are investigated. The results show that the adjustment of As-U-Roll for the end back-up bearings can effectively restrain edge drop, while the adjustment of other back-up bearings significantly improves the central flatness. The influence of As-U-Roll adjustment becomes greater closer to the central area of backup rolls. The collaborative adjustment of taper and shifting stroke of first intermediate rolls can effectively mitigate edge thinning of strip steel. In addition, process parameters such as strip width, thickness, tension and rolling speed exert non-linear effects on strip flatness. For grain-oriented silicon steel, cold rolling flatness control and material properties shall be comprehensively considered to inhibit the initiation and propagation of edge cracks and realize stable rolling.
下载: