十八辊单机架轧机超高强钢板形控制研究与工艺优化
Research on strip shape control and technology optimization of 18-high single-srand mill for ultra-high strength steel
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摘要: 针对十八辊单机架轧机在轧制宽幅超高强钢时易出现难以控制的肋浪缺陷及高阶板形缺陷问题,本文通过建立十八辊单机架轧机与CVC冷轧机的有限元模型,系统对比了二者板形调控特性。研究发现,十八辊单机架轧机承载辊缝横向刚度小于CVC冷轧机,但其弯辊调控能力与窜辊调控功效更强。基于此,文章提出了3项核心优化措施:一是设计基于250 mm窜移行程的分段适配锥形中间辊,实现多宽度带钢边部压力精准控制;二是优化锥形段的大圆角过渡区域并采用正弦曲线磨削工艺,有效缓解应力集中,提升板形质量;三是创新提出“弯辊主导-窜辊补偿”的主次协同控制策略,将对称二次板形偏差76%由响应更快的弯辊调控,仅24%由窜辊补偿,从根源上抑制了因窜辊过量引发的肋浪缺陷。本文研究为解决十八辊单机架轧机生产超高强钢的“卡脖子”板形难题提供了有效的理论依据与工程解决方案。Abstract: To address the issues of uncontrollable rib waviness and higher-order strip shape defects when rolling ultra-high-strength steel with wide widths on an 18-high single-stand mill, this paper establishes finite element models for both the 18-high single-stand mill and CVC cold mill and systematically compares their strip shape control characteristics. The study finds that while the transverse stiffness of the roll gap in the 18-high single-stand mill is smaller than that of the CVC cold mill, its bending roll control capability and roll shifting regulation effectiveness are superior. Based on these findings, the paper proposes three core optimization measures:first, designing a segmented adaptive tapered intermediate roll with a 250 mm shifting stroke to achieve precise edge pressure control for multi-width strip; second, optimizing the large fillet transition zone of the tapered section and adopting a sine curve grinding process to effectively mitigate stress concentration and improve strip shape quality; third, innovatively proposing a "bending roll dominance-shifting roll compensation" primary-secondary collaborative control strategy, where 76% of the symmetric quadratic strip shape deviation is regulated by the faster-responsive bending rolls, while only 24% is compensated by roll shifting, fundamentally suppressing rib waviness defects caused by excessive roll shifting. This research provides an effective theoretical foundation and engineering solution for addressing the "bottleneck" plate shape challenges in producing ultra-high-strength steel with 18-high mill.
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