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二十辊轧机辊系非对称冷却对板形的影响及辊形优化研究

Study on the influence of roll system asymmetric cooling on strip flatness and roll profile optimization of 20-high mill

  • 摘要: 某钢厂二十辊轧机因上下辊系冷却系统的配置差异带来明显的工作辊热辊形差异,造成板形质量较差。为了解决该问题,本文首先建立考虑二十辊轧机上下辊系非对称热辊形的板形预报模型,系统分析了工作辊、一中间辊的原始辊形对板形的影响。在此基础上,构建了以带钢实际板形与目标板形吻合度为核心目标,同时兼顾辊间压力的应力集中与边部减薄抑制的多目标控制函数,形成二十辊轧机工作辊原始凸度、一中间辊辊端锥度的优化设计方法。将该方法应用于现场生产实践后,提高了轧机的板形控制能力、改善了因上下辊系热辊形非对称带来的板形问题,经过现场应用,成品带钢板形均值由原来的15.3 IU降低到了8.5 IU,板形改善效果明显。

     

    Abstract: Significant differences in thermal crown of work rolls occur in a 20-high mill of a steel plant due to different configurations of the cooling system for upper and lower roll assemblies, resulting in poor flatness of the rolled strip. To solve this problem, this paper first establishes a flatness prediction model considering the asymmetric thermal roll profile of the upper and lower roll systems of the 20-high mill, and systematically analyzes the influence of the original roll profiles of the work rolls and first intermediate rolls on the strip flatness. On this basis, a multi-objective control function is constructed, which takes the coincidence degree between the actual strip flatness and the target flatness as the core objective, and simultaneously considers the stress concentration of inter-roll pressure and the suppression of edge thinning. An optimization design method for the original crown of the work rolls and the end taper of the first intermediate rolls of the 20-high mill is formed. After applying this method to on-site production practice, the flatness control ability of the rolling mill is improved, and the flatness problem caused by the asymmetry of the thermal roll profiles of the upper and lower roll systems is solved. The on-site application shows that the average flatness of the finished strip is reduced from 15.3 IU to 8.5 IU, and the flatness improvement effect is significant.

     

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