汽车用不锈钢装饰条色差缺陷控制技术研究
Research on color difference defect control technology for stainless steel trim strips in automobiles
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摘要: 针对豪华汽车装饰用SUS430 J1L超纯铁素体不锈钢在精轧后出现条带状灰白色色差缺陷的问题,通过实验测量,明确了有色差缺陷区域带钢表面粗糙度大于正常区域是导致色差出现的主要原因;观察发现,有色差缺陷区域带钢存在较多划痕。通过对比轧辊表面着色与带钢色差分布位置,结合轧辊表面着色的产生机理分析,明确了带钢表面粗糙度差异的产生与冷轧过程轧制区的润滑状态密切相关,而轧制区的润滑状态差异又取决于光亮退火后带钢表面不同致密度的Cr氧化膜分布。为有效解决该类色差缺陷,通过严格控制退火工艺露点温度(小于-60 ℃)与冷却速率(不小于35 ℃/s)提高Cr氧化膜分布均匀性,同时降低轧制速度、增大轧制力、选用低黏度且极压剂充足的轧制油,保证了油膜均匀性,最终有效改善了超纯铁素体不锈钢表面的色差缺陷,提高了不锈钢表面质量。Abstract: Aiming at the strip-like gray-white color difference defects appearing on SUS430 J1L ultra-pure ferritic stainless steel strip used in luxury automotive trim after finishing rolling, experimental measurements confirmed that the primary cause of these color defects is the higher surface roughness of the affected strip areas compared to normal regions. Surface observations further revealed a higher density of scratches in the defect regions. By comparing the distribution of roll surface discoloration with the positions of color-difference defects on the strip, and by analyzing the formation mechanism of roll surface discoloration, it was clarified that the surface roughness variation of the strip was closely related to the lubrication state in the roll bite during cold rolling. The difference in lubrication state was further attributed to the non-uniform distribution of Cr oxide films with different compactness on the strip surface after bright annealing. To effectively eliminate this type of color-difference defect, the uniformity of the Cr oxide film was improved by strictly controlling the annealing dew point temperature below-60 ℃ and maintaining a cooling rate not lower than 35 ℃/s. Meanwhile, the oil film uniformity during rolling was enhanced by reducing the rolling speed, increasing the rolling force, and selecting a low-viscosity rolling oil with sufficient extreme-pressure additives. These measures effectively mitigated the color-difference defects on the surface of ultra-pure ferritic stainless steel and improved the surface quality of the stainless steel strip.
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