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二十辊轧机硅钢板形控制技术研究

Study on the flatness control technology of silicon steel strip in 20-high mill

  • 摘要: 针对冷轧硅钢生产过程中普遍存在的板形不良、横向厚差较大、同板偏差超标及由此引发的断带问题,本文以河南钢铁集团某森吉米尔二十辊轧机为研究对象,系统分析了原料、工艺、设备及控制等因素对板形控制的影响。通过建立原料检查与预热机制、优化轧制工艺参数(道次压下率、张力、速度)、提升轧辊管理与磨削精度、强化中间辊窜辊与背衬辊凸度的协同控制策略,显著改善了带钢板形质量,有效降低了断带风险。工业实践表明,优化后机组成材率、一级品率和设备作业率显著提升,验证了所提出的板形控制技术的工程有效性与实用性。

     

    Abstract: Aiming at the problems of poor flatness, excessive transverse thickness deviation and within-strip thickness variation, as well as the resulting strip breakage during the production of cold-rolled silicon steel, this paper takes a Sendzimir twenty-high rolling mill of Henan Iron and Steel Group as the research object, and systematically analyzes the influences of raw materials, processes, equipment and control measures on strip flatness accuracy. By establishing raw material inspection and preheating systems, optimizing rolling process parameters including pass reduction rate, tension and rolling speed, improving roll management and grinding accuracy, and adopting a coordinated control strategy for intermediate roll shifting and back-up roll crown, the strip flatness quality is greatly improved and the risk of strip breakage is effectively reduced. Industrial practice shows that the finished product rate, first-grade product rate and equipment operation rate of the mill are significantly increased after optimization, which verifies the engineering effectiveness and practicability of the proposed flatness control technology.

     

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