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宽幅极薄不锈钢精密带冷轧生产实践

Cold rolling production practice of wide and ultra-thin stainless steel precision strip

  • 摘要: 极薄不锈钢精密带材是柔性显示、柔性光伏、高端电子元器件、航空航天等领域的关键基础材料,长期以来,该材料工业化制备普遍存在厚度控制不稳定、板形质量不良、表面易起筋以及轧制油残留引发的滑带等问题。本文基于宁波宝新精密二十辊轧机的工业化生产实践,针对上述核心工艺难点,系统开展了轧制规程优化、厚度控制策略改进、辊系配置开发、板形目标曲线设计、表面残油控制等研究,形成了一套集成高精度厚度控制、板形调控、起筋抑制与滑带防控于一体的综合技术方案,成功实现0.03~0.05 mm宽幅极薄带材的稳定量产,并将可轧厚度下限拓展至0.02 mm。本研究成果突破了宽幅极薄不锈钢带的生产技术瓶颈,为同类产线的工艺优化与产品升级提供了实践参考。

     

    Abstract: Ultra-thin stainless steel precision strip serves as a key foundational material for applications in flexible displays, flexible photovoltaics, highend electronic components, aerospace, and related fields. However, its production has long been hindered by challenges such as unstable thickness control, poor strip shape, susceptibility to surface ridging, and skidding caused by residual rolling oil. Based on the industrial production practice of the precision 20-high rolling mill at Ningbo Baoxin, this study systematically addresses these core technical difficulties through research on rolling schedule optimization, improved thickness control strategies, roll system configuration development, design of strip shape target curves, and control of surface residual oil. An integrated technical solution has been established, encompassing high precision thickness control, shape regulation, ridging suppression, and skidding prevention. This approach has enabled the stable mass production of 0.03-0.05 mm wide ultra-thin strips and pushed the minimum achievable thickness down to 0.02 mm. The results break through the technical barriers in producing wide ultra-thin stainless steel strips and offer practical guidance for process optimization and product upgrading on similar production lines.

     

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