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森吉米尔辊轧机辊鞍座结构优化及应用

Structural optimization and application of roll saddles for Sendzimir rolling mill

  • 摘要: 针对森吉米尔轧机现有辊鞍座采用铜条限位存在运转灵活性差、易磨损、维修成本高等问题,提出一种基于滚子组件的结构优化方案。优化后的辊鞍座通过在偏心碟侧壁设置均匀分布的柱孔,内置由销轴、深沟球轴承及弹簧组成的滚子组件,实现了偏心碟与支撑环间的滚动摩擦,替代了传统滑动摩擦。通过结构设计、参数优化及性能测试表明,优化后的辊鞍座偏心碟回转摩擦力矩降低60%以上,轴向定位精度提升至0.01 mm级,维修周期延长3倍,且加工合格率从原有75%提升至98%。该优化方案有效解决了传统结构的核心缺陷,为高精度轧机辊系支撑部件的设计升级提供了可行路径。

     

    Abstract: Aiming at the problems of poor operation flexibility, easy wear and high maintenance cost caused by the copper strip limit adopted in the existing roll saddle of Sendzimir rolling mill, a structural optimization scheme based on roller assembly is proposed. By arranging evenly distributed cylindrical holes on the side wall of the eccentric disc, the optimized roll saddle is internally equipped with a roller assembly composed of pin shafts, deep groove ball bearings and springs, which realizes the replacement of traditional sliding friction with rolling friction between the eccentric disc and the support ring. Structural design, parameter optimization and performance tests show that the rotational friction torque of the eccentric disc of the optimized roll saddle is reduced by more than 60%, the axial positioning accuracy is improved to the 0.01 mm level, the maintenance cycle is extended by 3 times, and the processing qualification rate is increased from the original 75% to 98%. The optimization scheme effectively solves the core defects of the traditional structure, and provides a feasible way for the design and upgrading of roll system supporting parts of high-precision rolling mills.

     

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