基于GA-CNN模型的板带矫直板形预测
Flatness prediction of plate and strip straightening based on GA-CNN model
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摘要: 针对传统矫直参数设计依赖经验、预测模型精度不足等问题,本文提出融合遗传算法(GA)与卷积神经网络(CNN)的GA-CNN混合模型。基于国内某宽厚板生产线数据,通过标准化、5次5折交叉验证及数据折叠构建高质量数据集,并创新采用双阶段优化策略,首阶段构建CNN模型捕捉板形畸变特征,次阶段引入GA自适应优化网络结构与超参数,使模型预测精度提升26.4%。结果表明,GA-CNN模型的关键指标显著优于DNN、随机森林等模型,其绝对平均误差为1.15、均方根误差为1.91,且训练集和测试集的准确率相较于其他算法模型均为最高,分别为94.73%、93.06%。本文不仅为矫直工艺参数智能决策提供了理论支撑,更推动板带材制造从经验驱动向数据驱动的范式转型,为钢铁行业智能制造升级提供可复用的技术路径。Abstract: To address problems such as that the traditional design of straightening parameters relies on experience and the prediction model suffers from insufficient accuracy, this paper proposes a GA-CNN hybrid model integrating genetic algorithm (GA) and convolutional neural network (CNN). Based on the data from a domestic heavy plate production line, a high-quality dataset is constructed through standardization, five-fold cross-validation for five times and data folding, and a two-stage optimization strategy is innovatively adopted. In the first stage, a CNN model is built to capture plate flatness distortion features; in the second stage, GA is introduced to adaptively optimize network structure and hyperparameters, improving the model prediction accuracy by 26.4%. The results show that the key indicators of the GA-CNN model are significantly better than models such as DNN and random forest, with its mean absolute error of 1.15 and root mean square error of 1.91. In addition, its accuracy on the training set and test set is the highest among other algorithmic models, reaching 94.73% and 93.06% respectively. This paper not only provides theoretical support for intelligent decision-making of straightening process parameters, but also promotes the paradigm transformation of plate and strip manufacturing from experience-driven to data-driven, and provides a reusable technical path for the intelligent manufacturing upgrading of the iron and steel industry.
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