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带钢热连轧水梁印在精轧机组位置跟踪及判断方法

Position tracking and determination method for skid marks in the finishing mill unit of hot strip continuous rolling

  • 摘要: 水梁印是影响带钢热连轧厚度质量主要因素之一,实现轧制过程中带钢水梁印位置的精准跟踪及判断对带钢质量控制具有重要意义。本文基于轧制理论,提出一种带钢热连轧水梁印在精轧机组内位置跟踪及判断的方法。首先,根据不同长度板坯在加热炉内加热时水梁印位置分布,计算粗轧中间坯各水梁印在带钢的起止位置,并依据粗轧出口带钢温度变化曲线,确定粗轧出口中间坯各水梁印位置。其次,通过粗轧中间坯实际长度与精轧成品带钢轧制长度进行匹配校核,预测精轧各机架轧制中间坯延伸量,确定水梁印在各机架出口带钢上的起止位置;最后,根据带钢水梁印处在精轧机轧制特性,判定第2步计算水梁印位置的准确性。实验结果表明,所提出的带钢热连轧水梁印在精轧机组位置跟踪及判断方法验证了轧制长度跟踪同实际轧制特性变化规律的准确性,取得了较好效果。

     

    Abstract: Skid marks are one of the main factors affecting the thickness quality of hot strip continuous rolling. Accurate tracking and determination of the skid mark position during the rolling process are great significance for strip quality control. Based on rolling theory, this paper proposes a method for position tracking and determination of skid marks in the finishing mill unit during hot strip continuous rolling. First, according to the distribution of skid mark positions on slabs of different lengths during heating in the reheating furnace, the start and end positions of each skid mark on the roughing-rolled transfer bar are calculated, and the positions are further determined using the temperature variation curve at the roughing rolling exit. Second, by matching and calibrating the actual length of the roughing-rolled transfer bar with the finished strip length after finishing rolling, the rolling elongation of each finishing stand is predicted, and the start and end positions of the skid marks on the strip exiting each stand are determined. Finally, based on the rolling characteristics of the strip at the skid mark positions in the finishing mill, the accuracy of the calculated skid mark positions from the second step is verified. Experimental results show that the proposed method validates the accuracy of the rolling length tracking in accordance with the actual rolling characteristic variation, and achieves satisfactory results.

     

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