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Q1100钢板淬火过程应力演变实验研究

Experimental and simulation study of stress evolution in Q1100 plate quenching process

  • 摘要: 淬火是制备超高强工程机械用钢的热处理工艺,但淬火过程中会引入较大的应力,最终形成残余应力,影响材料的服役性能与寿命。本文采用热模拟实验、裂纹柔度法残余应力表征,并结合自主开发的相变残余应力分析软件包,系统研究了淬火过程中不同冷却模式对Q1100钢板轧向应力的影响规律。结果表明,先相变区域马氏体转变量是决定淬火后钢板残余应力水平的关键要素,当后相变区开始相变时,先相变区马氏体转变体积分数由79%增加至87%时,钢板厚度方向上的轧向残余应力极值差由538.7 MPa增加至669.4 MPa,通过优化冷却模式对该关键参数进行调控,可实现低残余应力、高性能高强工程机械用钢的制备。

     

    Abstract: Quenching is a heat treatment process for preparing ultra-high strength steel for construction machinery, but it introduces significant stress during the process, eventually forming residual stress that affects the service performance and lifespan of the material. In this paper, thermal simulation experiments, crack compliance method for residual stress characterization, and an independently developed phase transformation residual stress analysis software package were used to explore the influence of different cooling modes on the rolling direction stress ofplates during quenching. The results show that the phase transformation volume fraction in the first transformation zone is the key factor determining the residual stress level of the material after quenching. When the phase transformation in the second transformation zone begins, the phase transformation volume fration in the first transformation zone increases from 79% to 87%, the extreme difference of the rolling direction residual stress in the thickness direction of the material increases from 538.7 MPa to 669.4 MPa. By intervening in the cooling mode to regulate this parameter, low-stress and high-performance high-strength steel for construction mechinery can be obtained.

     

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