回火诱导合金碳化物析出对700L钢板残余应力及平直度的影响
Effect of tempering-induced alloy carbide precipitation on residual stress and flatness of 700L plate
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摘要: 回火是调控金属材料残余应力的重要方法。前期研究发现,碳化物析出是回火过程残余应力松弛的主要机制,但关于碳化物析出对残余应力松弛能力的定量研究鲜有报道。本文采用回火行为研究、有限元计算和裂纹柔度法测量残余应力相结合的方法,揭示了合金碳化物析出对700L钢板应力松弛和平直度影响,并预测了回火过程中残余应力的演化。结果表明,回火诱导合金碳化物的析出,导致钢板表面残余应力由287 MPa降至95 MPa,芯部残余应力由-189 MPa降至-65 MPa(负号表示压应力),残余应力松弛程度达66.8%和65.6%。同时,合金碳化物的析出对调控残余应力不均匀程度具有较大作用,钢板表面中部与边部残余应力差值由145 MPa减小为19 MPa,降低了钢板产生板形缺陷的可能。此外,回火诱导合金碳化物析出后,700L钢板翘曲量从(5±0.7) mm降至(2±0.3) mm,钢板平直度得到显著改善。Abstract: Tempering is an important method for controlling residual stress in metallic materials. Previous studies have found that carbide precipitation is the main mechanism of residual stress relaxation during the tempering process. However, quantitative investigations on the effect of carbide precipitation on residual stress relaxation capability are rarely reported. In this study, a combined approach integrating tempering behavior investigation, finite element simulation, and crack compliance residual stress measurement were adopted to reveal the effects of alloy carbide precipitation on stress relaxation and flatness of 700L steel plates, and to predict the evolution of residual stress during the tempering process. The results show that the tempering-induced precipitation of alloy carbides reduces the residual stress on the plate surface from 287 MPa to 95 MPa, and the core residual stress from -189 MPa to -65 MPa (the negative sign indicates compressive stress), with the degree of residual stress relaxation reaching 66.8% and 65.6%, respectively. Simultaneously, the precipitation of alloy carbides significantly contributes to controlling the non-uniform distribution of residual stress:the residual stress difference between the mid-width and edge regions of the plate surface is reduced from 145 MPa to 19 MPa, which lowers the risk of flatness shape defects. Furthermore, following tempering-induced alloy carbide precipitation, the warpage of the 700L plate is reduced from (5±0.7)mm to (2±0.3)mm, demonstrating a marked improvement in flatness.
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