投审稿入口

端部焊接质量对双金属复合管轧制成形质量的影响

Influence of end welding on the rolling forming quality of bimetallic composite tubes

  • 摘要: 三辊斜轧工艺是制备双金属复合管的优良工艺,具有能耗低、轧后界面结合强度高等优势。轧制双金属复合管前,需要对管坯端部进行封焊,以防止配合面金属氧化,保证界面结合性能。实验发现,尾端封焊质量显著影响轧后复合管的结合强度与成品率。基于此现象,本文结合力学性能测试和微观表征手段,研究了不同焊接质量对双金属复合管轧制过程中的变形协调性、轧后界面结合性能以及冶金结合长度的影响。结果表明,焊接质量较好的管坯在轧制过程中可以协调内、外层组元金属的变形,同时也可以有效防止配合面金属氧化,轧后碳钢/不锈钢复合管界面形成各向均匀的高强度冶金结合。上述研究表明,优良的端部焊接质量是实现高效制备双金属复合管的关键。

     

    Abstract: The three-roll skew rolling process is an excellent method for fabricating bimetallic composite pipes, offering advantages such as low energy consumption and high interfacial bonding strength after rolling. Prior to rolling, the ends of the pipe billets must be seal-welded to prevent oxidation of the mating metal surfaces and to ensure interfacial bonding performance. Experimental results indicate that the quality of end-sealing welds significantly affects the bonding strength and yield rate of the rolled composite pipes. Based on this observation, this study integrates mechanical performance testing and microstructural characterization to investigate the effects of different welding qualities on deformation compatibility during rolling, interfacial bonding performance after rolling, and the metallurgical bonding length. The results show that pipe billets with high-quality welds can effectively coordinate the deformation of the inner and outer metallic components during the composite rolling process, while also preventing oxidation of the mating metal surfaces. Consequently, a uniformly distributed, high-strength metallurgical bond is formed at the carbon steel/stainless steel interface in the rolled composite pipes. These findings highlight that superior end-sealing weld quality is crucial for the efficient fabrication of bimetallic composite pipes.

     

/

返回文章
返回