双机架湿平整工艺润滑参数对带钢板形的影响及控制研究
Study on influence and control of process lubrication parameters on strip shape for double-stand wettemper rolling
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摘要: 针对双机架平整机组在湿平整轧制过程中工艺润滑得不到较好控制,造成带钢板形出现边浪、中浪及复合浪等缺陷问题,本文充分考虑双机架平整机组设备与湿平整轧制的工艺特点,建立了前、后张力计算模型,分析了湿平整工艺润滑参数对出口带钢板形的影响,并以湿平整轧制过程中传热系数为中间介质,建立了工艺润滑参数与摩擦因数之间的关系,设定了平整液浓度、温度及流量对带钢板形的影响函数。同时,结合现场实际生产,确定了工艺润滑参数的研究范围,以成品带钢板形波动最小为目标,同时保证机组轧制的稳定性,综合调整湿平整轧制过程平整液浓度、温度及流量等关键工艺润滑参数,开发出适合双机架湿平整轧制工艺润滑优化技术,实现了对成品带钢板形的控制。将该技术应用到国内某双机架湿平整机组典型规格钢种的实际生产,平整出口带钢板形值由优化前的13.2 IU降至优化后的6.5 IU,有效提升了双机架湿平整机组对板形的控制能力。Abstract: In the wet temper rolling process of a double-stand mill, insufficient control of process lubrication may induce strip flatness defects, such as edge waves, center waves, and compound waves. Considering the equipment configuration of the double-stand temper mill and the process characteristics of wet temper rolling, this study established calculation models for entry and exit tensions and analyzed the influence of wet temper lubrication parameters on exit strip flatness. By introducing the heat transfer coefficient during wet temper rolling as an intermediate variable, the relationship between process lubrication parameters and the friction coefficient was established, and influence functions of temper fluid concentration, temperature, and flow rate on strip flatness were developed. In combination with actual production conditions, the investigated ranges of key process lubrication parameters were determined. With the objective of minimizing finished strip flatness fluctuation while ensuring stable mill operation, the concentration, temperature, and flow rate of the temper fluid were comprehensively adjusted, and a process lubrication optimization technology suitable for double-stand wet temper rolling was developed to improve finished strip flatness control. The proposed technology was applied to the actual production of typical steel grades and specifications on a domestic double-stand wet temper mill. The flatness value of the strip at the temper mill exit decreased from 13.2 IU before optimization to 6.5 IU after optimization, demonstrating an effective improvement in the flatness control capability of the double-stand wet temper mill.
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