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钙-铈协同处理对Cr12MoV模具钢中夹杂物的影响

Effect of calcium-cerium synergistic treatment on inclusions in Cr12MoV die steel

  • 摘要: Cr12MoV冷作模具钢是一种高碳高铬的莱氏体钢, 具有较高的耐磨性、淬透性、淬硬性、尺寸稳定性以及较好的热稳定性和综合力学性能, 广泛应用于中国多个重要领域。随着高端制造领域对国产高品质模具钢的需求日益提升, 对高品质Cr12MoV模具钢的需求量也在逐渐增大, 但对其中夹杂物的行为控制始终是一个难题。因此, 本试验利用实验室MoSi2电阻炉对Cr12MoV模具钢进行微量钙处理与铈处理, 设计了3组试验, 分别为不添加钙和铈的空白组、只添加铈的对照组以及同时添加钙和铈的试验组。采用FactSage计算软件、氮氧分析仪以及扫描电镜等手段, 分析了钙和铈的添加对Cr12MoV模具钢脱氧及夹杂物行为演变和作用机理的影响。结果显示, 随着钙与铈加入量的增多, 钢的洁净度逐渐升高, 夹杂物逐渐被细化。钙和铈的协同加入使钢中的总氧(TO)质量分数由0.002 8%降低到0.001 8%。未加入钙和铈的钢中夹杂物主要为Al2O3和镁铝尖晶石; 加入质量分数为0.03%的铈后, 夹杂物转变为以Ce-O-S为主; 加入质量分数为0.001%的钙后, 夹杂物被改性为以Ca-Al-O-S为主; 随后加入铈, 夹杂物进一步转变为以Ca-Ce-O-S为主以及少量含铝夹杂物。热力学计算结果表明, 一定量的铈能降低夹杂物尺寸及其面积占比。当钙和铈的质量分数分别为0.001%和0.020%时, 钢中夹杂物的改性效果最好。以上结论可为Cr12MoV模具钢生产过程中夹杂物的行为控制提供参考。

     

    Abstract: Cr12MoV cold-work die steel is a high-carbon, high-chromium ledeburitic steel known for its high wear resistance, hardenability, quenching hardness, dimensional stability, as well as good thermal stability and comprehensive mechanical properties. It is widely used across multiple critical industries in China. As the demand for domestically produced high-quality die steels in advanced manufacturing sectors continues to grow, the need for high-quality Cr12MoV die steel is also gradually increasing. However, controlling the behavior of inclusions in this steel remains a significant challenge. To address this, this experiment utilized a laboratory MoSi2 resistance furnace to conduct trace calcium treatment and cerium treatment on Cr12MoV die steel. Three test groups were designed, a blank group without calcium or cerium addition, a control group with only cerium addition, and an experimental group with both calcium and cerium addition. The effects of calcium and cerium addition on deoxidation and the evolution and mechanism of inclusion behavior in Cr12MoV die steel were analyzed using methods such as FactSage computational software, nitrogenoxygen analyzers, and scanning electron microscopy. The results show that as the amounts of calcium and cerium increase, the cleanliness of the steel gradually improves, and inclusions are progressively refined. The synergistic addition of calcium and cerium reduces the total oxygen (TO) mass fraction in the steel from 0.002 8% to 0.001 8%. In the steel without calcium or cerium addition, inclusions are primarily Al2O3 and magnesiumaluminum spinel. After adding 0.03% cerium, the inclusions transforms to mainly Ce-O-S type inclusions. With the addition of 0.001% calcium, the inclusions are modified to Ca-Al-O-S type inclusions. Subsequent cerium addition further transforms the inclusions into mainly Ca-Ce-O-S type inclusions, along with a small amount of aluminumcontaining inclusions. Thermodynamic calculation results indicates that a certain amount of cerium can reduce the size and area proportion of inclusions. When the mass fraction of calcium and cerium is 0.001% and 0.020%, respectively, the modification effect of inclusions in steel is the best. The above findings can provide a reference for controlling inclusion behavior during the production process of Cr12MoV die steel.

     

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