1 800 mm CSP轧机复杂浪形控制的CVC辊形改进
Improvement of CVC roll contour for complex wave shape control in 1 800 mm CSP rolling mill
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摘要: 某1 800 mm短流程带钢生产线(CSP)轧机在轧制过程中容易产生边浪或碎边浪问题, 通过弯辊进行边浪调控时易导致边中复合浪形或高次浪形的产生, 严重影响板带质量和生产稳定性。辊形直接影响辊缝形状, 在基础辊形曲线上叠加局部修形曲线的方式可实现对轧辊局部辊形的修改, 以达到调整带钢局部板形的目的。本研究通过对某产线下游F5~F7机架连续可变凸度(CVC)辊形的边部进行局部修形, 在不影响中部板形调控的前提下, 实现对带钢边部板形的局部调控补偿。针对边部局部板形问题, 提出了一种通用的关于辊面中点对称的分段四次多项式形式的边部修形(ER)曲线设计方法, 并进一步拟合得到六次多项式形式的拟合边部修形(FER)曲线; 确定了在CVC辊形基础上叠加FER曲线、得到混合连续变凸度(MCVC)辊形的新型辊形设计方法。用设计的FER曲线对工作辊边部500 mm范围内辊形进行修形, 改进的MCVC辊形保持了原CVC辊形的凸度调控范围大小, 且MCVC辊形二次凸度基本随窜辊线性变化, 实现了1 000~1 600 mm轧制宽度下-3 μm到-43 μm的名义辊缝局部二次凸度调控范围的偏移; 在不影响带钢中部凸度调控特性的基础上, 减小了轧制宽度范围内的边部压下量, 且随带钢宽度增加, 对带钢边部处辊缝形状补偿效果增大。MCVC辊形在下游F5~F7机架的实际应用中, 显著缓解了边部浪形及在线调整板形过程中复杂浪形的产生问题。Abstract: A 1 800 mm compact strip plant (CSP) rolling mill is prone to edge waves or broken edge waves during the rolling process. However, edge wave control via roll bending tends to induce edge-center composite waves or high-order waves, which seriously affects strip quality and production stability. The roll contour directly influences the roll gap shape; superimposing a local reshaping curve on the basic roll contour enables modification of the local roll shape, thereby achieving the adjustment of the local strip profile. To address local edge profile issues, this study modified the edge regions of the continuous variable crown (CVC) roll contours of the downstream F5-F7 stands, realizing local adjustment and compensation of the strip edge profile without affecting the profile control of the strip middle section. A universal edge reshaping (ER) curve design method based on piecewise quartic polynomials symmetric about the roll surface midpoint was proposed for local edge profile problems. Further, a fitted edge reshaping (FER) curve in the form of a sixth-order polynomial was obtained through fitting. A novel roll contour design method was established, which involves superimposing the FER curve on the CVC roll contour to obtain the mixed continuously variable crown (MCVC) roll contour. The designed FER curve was used to reshape the roll contour within the 500 mm edge range of the work rolls. The optimized MCVC roll contour retains the crown control range of the original CVC roll contour, and its quadratic crown varies approximately linearly with roll shifting, achieving a local quadratic crown adjustment ranging from -3 μm to -43 μm for nominal roll gap at rolling widths of 1 000-1 600 mm. Without affecting the crown control characteristics of the strip middle section, the MCVC roll contour reduces the edge reduction within the rolling width range; moreover, the compensation effect on the roll gap shape at the strip edge increases with the increase of strip width. In practical applications of the MCVC roll contour in the downstream F5-F7 stands, the generation of edge waves and complex waves during online profile adjustment is significantly alleviated.
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