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SWRH72A帘线钢底吹CO2元素反应热力学分析

Thermodynamic analysis of elemental reactions in bottom-blown CO2 process for SWRH72A cord steel

  • 摘要: 为系统探究SWRH72A帘线钢精炼过程中底吹CO2工艺对钢液内关键元素反应行为的热力学规律, 明确CO2喷吹对元素含量的调控机制, 进而优化精炼工艺、实现钢液成分的精确控制, 本研究以澳森特钢SWRH72A钢为试验对象。通过系列高温热态试验, 系统对比不同CO2喷吹参数下关键元素的反应行为。试验结果表明, 纯CO2喷吹对C元素的脱除效果最为显著, 在纯CO2持续喷吹120 min条件下, C质量分数由0.57%降低至0.30%。混合喷吹试验进一步表明, 采用30%CO2 (体积分数)+ 70%Ar(体积分数)的配比, 可将C含量稳定控制在工艺内控要求范围内。在20 mL/min流量下喷吹120 min, Si质量分数由0.105%降低至0.042%。Si的氧化速率与CO2流量及其在混合气体中的占比呈正相关, 其中纯CO2条件下的脱Si幅度最大。脱Mn效果随CO2喷吹流量的增加而增强, 在纯CO220 mL/min流量下喷吹120 min, Mn质量分数由0.37%降低至0.19%;为满足帘线钢对Mn含量的严格内控要求, 适宜的工艺优化方案为采用10 mL/min的较低喷吹流量。此外, Al与CO2的反应极为迅速, 因初始含量较低, 喷吹开始后10 min内即被完全脱除, 其质量分数降低至0;120 min喷吹试验进一步证实, Al质量分数降至0, 实现深度脱除。本研究通过系统的高温热态试验, 阐明了SWRH72A帘线钢精炼过程中底吹CO2对C、Si、Mn、Al 4种关键元素的反应热力学规律。研究结果为CO2在冶炼过程钢液精炼成分精确控制中的应用提供了理论依据, 对提升高端帘线钢产品质量、开发绿色冶炼新技术具有重要参考价值。

     

    Abstract: To systematically investigate the thermodynamic behavior of key elements in molten steel during the bottom-blown CO2 process for refining SWRH72A cord steel, clarify the control mechanism of CO2 injection on elemental content, and thereby optimize the refining process for precise composition control, this study takes Aosent Special Steel's SWRH72A steel as the test subject. Through a series of high-temperature hot tests, the reaction behavior of key elements under different CO2 injection parameters was systematically compared. Experimental results indicate that pure CO2 injection exhibits the most pronounced effect on carbon removal. Under continuous pure CO2 injection for 120 min, the carbon mass fraction decreases from 0.57% to 0.30%. Mixed injection tests further demonstrate that a mixture ratio of 30%CO2 (volume fraction) + 70%Ar (volume fraction) can stably control carbon content within the process internal control requirements. At a flow rate of 20 mL/min for 120 min, the Si mass fraction decreases from 0.105% to 0.042%. The oxidation rate of Si showed a positive correlation with CO2 flow rate and its proportion in the mixed gas, with the greatest Si removal occurring under pure CO2 conditions. Mn removal efficiency increases with higher CO2 injection flow rates. Under pure CO2 at 20 mL/min for 120 min, Mn mass fraction decreases from 0.37% to 0.19%. To meet stringent internal control requirements for Mn content in cord steel, an optimized process using a lower injection flow rate of 10 mL/min is recommended. Furthermore, the reaction between Al and CO2 is extremely rapid. Due to its low initial content, Al is completely removed within 10 min after injection initiation, with its mass fraction dropping to 0. The 120 min injection test further confirmed that the Al mass fraction decreases to 0, achieving deep removal. Through systematic high-temperature hot-state experiments, this study elucidates the thermodynamic reaction mechanisms of bottom-blown CO2 with four key elements(C, Si, Mn, and Al)during the refining process of SWRH72A cord steel. The findings provide theoretical support for applying CO2 in precise control of molten steel composition during refining, offering significant reference value for enhancing the quality of high-end cord steel products and developing new green smelting technologies.

     

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