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转炉自动化炼钢技术的研究现状与未来展望

Research status and future prospects of converter automated steelmaking technology

  • 摘要: 转炉炼钢是通过向铁水中吹氧、利用氧化反应高效去除杂质以冶炼钢水的现代主流工艺, 发展转炉自动化炼钢技术, 对于实现终点精准控制、提升产品质量稳定性、降低原料与能耗成本以及推动钢铁制造智能化升级具有重要意义。本文阐述了转炉自动化炼钢体系架构及其控制原理, 深入分析了检测与传感技术在自动化炼钢中的关键作用, 重点探讨了副枪、烟气分析、光谱监测等手段在实现过程参数实时采集与动态调控中的应用。系统梳理了模型与算法在自动化炼钢中的核心地位, 详细分析了静态控制模型、动态控制模型以及基于机器学习的终点碳温预测模型的构建原理与应用成效, 指出机理模型与数据智能驱动模型的深度融合是提升控制精度的关键, 并指出当前研究在数据孤岛现象、模型泛化能力等方面仍存在不足。转炉自动化炼钢将朝着以工业互联网平台为依托, 深度融合数字孪生与人工智能技术的全流程、自适应智能控制方向发展, 最终实现冶金机理+数据驱动的智慧炼钢。

     

    Abstract: Converter steelmaking, a mainstream modern process, produces molten steel by blowing oxygen into molten iron to efficiently remove impurities through oxidation reactions. The development of converter automated steelmaking technology is of paramount importance for achieving precise end-point control, enhancing product quality stability, reducing raw material and energy consumption costs, and promoting the intelligent upgrading of steel manufacturing. This paper elaborates on the architecture and control principles of the converter automated steelmaking system, provides an in-depth analysis of the critical role of detection and sensing technologies in automated steelmaking, and discusses the application of key means such as sub-lance, off-gas analysis, and spectral monitoring in real-time process parameter acquisition and dynamic regulation. Furthermore, it systematically sorts out the core status of models and algorithms in automated steelmaking, offering a detailed analysis of the construction principles and application effects of static control models, dynamic control models, as well as end-point carbon and temperature prediction models based on machine learning. The paper emphasizes that the deep integration of mechanism models with data-driven intelligent models is key to improving control accuracy, while also noting that current research still has shortcomings in aspects such as the data silo phenomenon and limited model generalization capability. Converter automated steelmaking is poised to evolve towards a full-process, self-adaptive intelligent control direction underpinned by industrial internet platforms, deeply integrating digital twin and artificial intelligence technologies, ultimately realizing smart steelmaking driven by metallurgical mechanisms and data.

     

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