热轧压下率对薄带铸轧硅钢组织与性能的影响
Influence of hot rolling reduction on microstructure and properties of twin-roll strip-casting silicon steel
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摘要: 为探究基于薄带铸轧技术生产无取向硅钢时热轧压下率对全流程微观组织演变及最终力学性能、磁性能的影响规律, 本文以设计成分为Fe-3.35Si-1.37Mn(质量分数, %)的薄带铸轧无取向硅钢为研究对象, 开展不同压下率的单道次热轧试验, 随后统一冷轧至0.27 mm以保证总轧制压下率一致, 最后经脱碳退火完成成品制备, 并对其力学性能与磁性能进行了测试。研究结果表明, 热轧过程中柱状晶发生倾斜并在中部破碎, 随热轧压下率增加, 柱状晶占比逐渐降低直至全部转变为等轴晶; 热轧压下率进一步提高, 纤维组织数量逐渐增加, 111取向织构占比持续上升, 对后续磁性能产生劣化作用。随热轧压下率增加, 冷轧压下率相应减小, 冷轧变形储能显著降低, 削弱了退火再结晶的驱动力, 导致晶粒异常长大; 同一总轧制压下率条件下, 退火温度越高, 不同取向晶粒的储能差异对再结晶晶粒长大过程的影响越小, 晶粒尺寸分布更加均匀。随热轧压下率增加, 磁感应强度(B50)呈逐渐降低趋势, 低频铁损(P1.5/50)与中频铁损(P1.0/400)逐渐升高, 屈服强度与抗拉强度呈先升高后降低趋势。在本实验室条件下, 当热轧压下率为25.0%~37.5%、冷轧压下率为80%、退火制度为1 100 ℃/2 min时, 可制得兼具优异磁性能与良好力学性能的无取向硅钢。本研究阐明了在轧制压下率相同时热轧压下率对铸轧硅钢"热轧-冷轧-退火"全流程组织遗传与性能调控的作用规律, 为薄带铸轧工艺生产0.30 mm以下高牌号无取向硅钢提供了理论依据与工艺窗口。Abstract: In order to investigate the influence of hot rolling reduction on the microstructural evolution throughout the entire processing route and the final mechanical and magnetic properties of non-oriented electrical steel produced by twin-roll strip-casting technology, a twin-roll strip-casting non-oriented electrical steel with a designed composition of Fe-3.35Si-1.37Mn(mass fraction, %)was used as the research object. Single-pass hot rolling tests with different reductions were carried out. Subsequently, all samples were uniformly cold-rolled to 0.27 mm to ensure the same total rolling reduction and then subjected to decarburization annealing to complete the preparation of finished products. The mechanical and magnetic properties of the finished products were tested. The results show columnar grains inclined and fractured in the central region during hot rolling. With the increase of hot rolling reduction, the fraction of columnar grains decreases gradually until they are completely transformed into equiaxed grains. A further increase in hot rolling reduction leads to a gradual increase in the amount of fibrous microstructures and a continuous rise in the fraction of 111 oriented texture which exerts a deteriorating effect on the subsequent magnetic properties. With the increase of hot rolling reduction, the cold rolling reduction decreases correspondingly, the cold rolling deformation stored energy decreases significantly, the driving force for annealing recrystallization is weakened and abnormal grain growth is caused. Under the condition of the same total rolling reduction, the higher the annealing temperature, the smaller the influence of stored energy differences of grains with different orientations on the growth process of recrystallized grains and the more uniform the grain size distribution. With the increase of hot rolling reduction, the magnetic induction (B50) shows a gradually decreasing trend, the low frequency core losses(P1.5/50) and medium frequency core losses(P1.0/400) increase gradually, and the yield strength and tensile strength show a trend of first increasing and then decreasing. Under the laboratory conditions of this study, the non-oriented electrical steel with both excellent magnetic properties and good mechanical properties can be prepared when the hot rolling reduction is 25.0%-37.5%, the cold rolling reduction is 80% and the annealing system is 1 100 ℃ for 2 min. This study clarifies the influence law of hot rolling reduction on the full-process microstructure inheritance and property regulation of cast-rolled silicon steel in the "hot rolling-cold rolling-annealing" process under the same total rolling reduction and provides a theoretical basis and process window for the production of sub-0.30 mm high-grade non-oriented electrical steel by twin-roll strip-casting technology.
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