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GCr18Mo轴承钢的动态再结晶特性及其热加工的数值模拟

Dynamic recrystallization behavior and hot processing numerical simulation of GCr18Mo bearing steel

  • 摘要: 为探究GCr18Mo高碳铬轴承钢在热加工过程中的显微组织演变规律并优化其热变形工艺参数, 利用Gleeble-3800热模拟试验机对GCr18Mo轴承钢开展了单道次热压缩试验, 测试并获取相应的真应力-真应变曲线, 在压下量为60%的变形条件下, 系统研究应变速率为0.01~10 s-1、温度为800~1 100 ℃下的动态再结晶行为。研究构建了动态再结晶的峰值应变(εp)与临界应变(εc)模型, 得出两者的线性比例关系为εc=0.55 εp, 预测值与试验值的相关性系数R2分别为0.97、0.98;计算了该试验钢的再结晶激活能为53.85 kJ/mol, 分析表明添加Mo元素所引起的溶质拖曳作用是增大再结晶阻力的主要原因。依据修正的Avrami方程, 计算确定了材料常数βd=0.63与kd=3.51。建立了用于描述动态再结晶过程的体积分数模型。此外, 导入了基于DEFORM-3D数值模拟软件的试验钢再结晶模型, 对试验钢热加工过程中的动态再结晶的程度进行预测与验证。结果对比显示, 在1 100 ℃、1 s-1条件下试样芯部实现100%完全再结晶, 在900 ℃、10 s-1下则未发生再结晶; 在1 000 ℃、1 s-1的典型部分再结晶条件下, 试样测得动态再结晶体积分数为42%, 模拟值为38%, 整体预测值与试验值的偏差均控制在5%以内。通过大量具体数据的比较, 该模型的精确性得到了充分验证, 为多工艺复杂热加工过程中动态再结晶行为的预测和显微组织调控提供了可靠的理论依据。

     

    Abstract: To investigate the microstructural evolution of GCr18Mo high-carbon chromium bearing steel during hot processing and to optimize its hot deformation parameters, single-pass hot compression experiments were performed using a Gleeble-3800 thermomechanical simulator to obtain the corresponding true stress-true strain curves. Under a 60% deformation reduction, the dynamic recrystallization (DRX) behavior was systematically investigated at strain rates ranging from 0.01 s-1 to 10 s-1 and deformation temperatures between 800 ℃ and 1 100 ℃. The empirical models for peak strain (εp) and critical strain (εc) associated with DRX are established, revealing a linear relationship of εc=0.55εp with correlation coefficients (R2) of 0.97 and 0.98, respectively. The apparent activation energy for DRX is calculated to be 53.85 kJ/mol. Analysis indicates that the solute drag effect caused by the addition of Mo is the primary reason for the increased recrystallization resistance. Based on the modified Avrami equation, the material constants are determined as βd=0.63 and kd=3.51, and a kinetic model describing the evolution of the DRX volume fraction is established. Furthermore, the established DRX kinetic model was integrated into the DEFORM-3D finite element software to simulate and validate the extent of DRX during the hot deformation process. A comparison of the results shows that complete DRX (100% volume fraction) occurs at the core of the specimen at 1 100 ℃ and 1 s-1, whereas no DRX occurs at 900 ℃ and 10 s-1. Under a typical partial DRX condition (1 000 ℃ and 1 s-1), the experimentally measured volume fraction of DRX is 42%, while the simulated value is 38%. The overall deviations between the predicted and experimental values are controlled within 5%. Through the comparison of extensive specific data, the accuracy of the model is fully validated, which provides a reliable theoretical basis for predicting DRX behavior and controlling microstructural evolution under complex multi-stage hot working conditions.

     

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