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FeO-SiO2-Al2O3-CaO体系铜渣与锡渣熔体局域结构和输运性质对比

Comparison of local structure and transport properties between copper slag and tin slag melts in FeO-SiO2-Al2O3-CaO system

  • 摘要: FeO-SiO2-Al2O3-CaO体系是铜精矿造锍和锡精矿还原熔炼过程中常见的渣型。该体系熔体的输运性质对化学反应动力学、渣-金分离效果、渣中有价金属含量具有至关重要的影响。本文采用分子动力学(MD)模拟的方法, 开展了FeO-SiO2-Al2O3-CaO体系铜渣与锡渣熔体的局域结构和输运性质的对比研究, 旨在揭示CaO与FeO含量对该体系熔体输运性质影响差异的本质原因。结果表明, SiO44-四面体和AlO45-四面体是体系网络骨架主要结构单元, SiO44-四面体比AlO45-四面体更稳定。铜渣体系中, 当CaO质量分数从3%增至18%时, 体系中非桥氧和自由氧向桥氧转变, 结构单元Q0Q1Q2转变为Q3Q4, 体系的复杂度(DSC)和聚合度(DOP)增大、黏度从0.21 Pa·s增加至0.30 Pa·s。锡渣体系中, 当FeO质量分数从3%增至18%时, 体系中桥氧向非桥氧和自由氧转变, Q3Q4转变为Q0Q1Q2, 体系的复杂度和聚合度降低、黏度从0.66 Pa·s降至0.37 Pa·s。当铜渣CaO含量和锡渣中FeO含量相同时, 铜渣的DSC和DOP值比锡渣的相应值小, 铜渣体系黏度值比锡渣体系相应值小。Fe2+和Ca2+在体系中发挥网络修饰和电荷平衡两种作用, Fe2+网络骨架修饰能力强于Ca2+, Ca2+电荷补偿能力强于Fe2+。FeO降低黏度的效率约为CaO的3倍。研究结果可为实现铜、锡资源的高效利用奠定理论和技术基础。

     

    Abstract: The FeO-SiO2-Al2O3-CaO system is a common slag type in the matte smelting of copper concentrate and the reduction smelting of tin concentrate. The transport properties of the melt have a crucial influence on chemical reaction kinetics, slag-metal separation efficiency, and the content of valuable metals in the slag. In this paper, a comparative study on the local structure and transport properties of copper slag and tin slag melts in the FeO-SiO2-Al2O3-CaO system was carried out using molecular dynamics (MD) simulation, aiming to reveal the essential mechanism for the different effects of CaO and FeO contents on the transport properties of the melts. The results show thatSiO44- tetrahedra andAlO45- tetrahedra are the main structural units of the network skeleton, andSiO44- tetrahedra are more stable thanAlO45- tetrahedra. In the copper slag system, as the mass fraction of CaO increases from 3% to 18%, non-bridging oxygen and free oxygen transform into bridging oxygen, structure unit Q0Q1 and Q2 transform into Q3 and Q4, the degree of structural complexity (DSC) and degree of polymerization (DOP) of the system increase, and the viscosity increases from 0.21 Pa·s to 0.30 Pa·s. In the tin slag system, as the mass fraction of FeO increases from 3% to 18%, bridging oxygen transforms into non-bridging oxygen and free oxygen, Q3 and Q4 transform into Q0Q1 and Q2, the DSC and DOP of the system decrease, and the viscosity decreases from 0.66 Pa·s to 0.37 Pa·s. At the same content of CaO in copper slag and FeO in tin slag, the DSC and DOP values of copper slag are lower than those of tin slag, and the viscosity of copper slag is also lower than that of tin slag. Fe2+ and Ca2+ act as both network modifiers and charge balancers in the system; the network modification ability of Fe2+ is stronger than that of Ca2+, while the charge compensation ability of Ca2+ is stronger than that of Fe2+. The efficiency of FeO to reduce the viscosity is about three times that of CaO. The results provide a theoretical and technical basis for the efficient utilization of copper and tin resources.

     

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