Abstract:
The FeO-SiO
2-Al
2O
3-CaO system is a common slag type in the matte smelting of copper concentrate and the reduction smelting of tin concentrate. The transport properties of the melt have a crucial influence on chemical reaction kinetics, slag-metal separation efficiency, and the content of valuable metals in the slag. In this paper, a comparative study on the local structure and transport properties of copper slag and tin slag melts in the FeO-SiO
2-Al
2O
3-CaO system was carried out using molecular dynamics (MD) simulation, aiming to reveal the essential mechanism for the different effects of CaO and FeO contents on the transport properties of the melts. The results show thatSiO
44- tetrahedra andAlO
45- tetrahedra are the main structural units of the network skeleton, andSiO
44- tetrahedra are more stable thanAlO
45- tetrahedra. In the copper slag system, as the mass fraction of CaO increases from 3% to 18%, non-bridging oxygen and free oxygen transform into bridging oxygen, structure unit
Q0、
Q1 and
Q2 transform into
Q3 and
Q4, the degree of structural complexity (DSC) and degree of polymerization (DOP) of the system increase, and the viscosity increases from 0.21 Pa·s to 0.30 Pa·s. In the tin slag system, as the mass fraction of FeO increases from 3% to 18%, bridging oxygen transforms into non-bridging oxygen and free oxygen,
Q3 and
Q4 transform into
Q0、
Q1 and
Q2, the DSC and DOP of the system decrease, and the viscosity decreases from 0.66 Pa·s to 0.37 Pa·s. At the same content of CaO in copper slag and FeO in tin slag, the DSC and DOP values of copper slag are lower than those of tin slag, and the viscosity of copper slag is also lower than that of tin slag. Fe
2+ and Ca
2+ act as both network modifiers and charge balancers in the system; the network modification ability of Fe
2+ is stronger than that of Ca
2+, while the charge compensation ability of Ca
2+ is stronger than that of Fe
2+. The efficiency of FeO to reduce the viscosity is about three times that of CaO. The results provide a theoretical and technical basis for the efficient utilization of copper and tin resources.