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Al-Ga-Mg-Sn合金水解制氢固废中Ga元素的回收: 一步法"酸/碱"浸出

Recovery of gallium from Al-Ga-Mg-Sn alloy hydrolysis residues: One-step acid/alkali leaching

  • 摘要: 块体活性铝合金分解水制氢具有水质要求低、在线制氢及按需供氢等优势, 能有效解决氢气制备、储存、运输与安全等难题, 成为燃料电池用氢的优选来源之一。然而, 活性铝合金中关键金属镓(Ga)的成本高, 成为制约其规模化发展及氢能领域应用的瓶颈。因此, 实现Ga元素的减量使用与回收再利用是推动该类材料走向低成本、环境友好型发展及工业化应用的必然路径。本研究基于Al-Ga-Mg-Sn体系的E-pH(Pourbaix图)分析, 针对其水解制氢产生的固体废料, 系统考察了pH < 2的酸性体系与pH>12的碱性体系的浸出效果。通过"酸/碱"浸出工艺, 利用Al与Ga在酸、碱环境中溶解行为的差异实现固液分离, 并一步法回收单质Ga。探究了浸出剂种类、浓度、温度及固液比等参数对Ga回收率的影响规律, 揭示了酸、碱体系中Ga回收机制的本质差异。研究结果表明, 在HCl酸性体系中, Ga易被氧化为离子态进入溶液, 难以实现单质Ga的回收; 而在NaOH与KOH碱性体系中, NaOH的浸出效果更优。在温度为90 ℃、NaOH物质的量浓度为0.4 mol/L、固液比为1 g∶40 mL的条件下, Ga回收率达26%, 升高温度可显著提升Ga回收效率。酸、碱体系中回收效率的差异源于固体废料的腐蚀行为, HCl引发废料发生局部点蚀, 导致Ga吸附于废料孔隙中难以浸出; NaOH则促进废料发生均匀腐蚀, 利于Ga的析出与聚集。一步法"酸/碱"浸出工艺可在线回收单质Ga, 避免了传统"离子溶出-二次转化"流程中的多步分离与富集操作, 大幅简化了工艺流程。

     

    Abstract: Hydrogen production via the hydrolysis of bulk active aluminum alloys presents distinct advantages, such as low water quality requirements, on-site hydrogen generation, and on-demand supply. This method effectively addresses critical challenges in hydrogen production, storage, transportation and safety, establishing it as a promising candidate for hydrogen supply in fuel cell applications. However, the high cost of gallium (Ga), a key component in active aluminum alloys, remains a major bottleneck restricting its large-scale deployment and application in the hydrogen energy field. Therefore, achieving reduced Ga consumption and efficient recycling represents an essential pathway to promote the development of such materials toward low-cost, eco-friendly and industrial application. Based on E-pH (Pourbaix) diagram analysis of the Al-Ga-Mg-Sn quaternary system, this study systematically investigated the leaching performance in acidic (pH < 2) and alkaline (pH>12) systems for solid residues generated from hydrolytic hydrogen production. Utilizing the differences in dissolution behaviors of Al and Ga between acidic and alkaline environment, an acid/alkali leaching process was developed to realize solid-liquid separation and one-step recovery of elemental Ga. The effects of leaching agent type and concentration, temperature, and solid-to-liquid ratio on Ga recovery efficiency were explored, and solid-to-liquid ratio on Ga recovery efficiency were explored, and the essential differences in Ga recovery mechanisms between acidic and alkaline systems were revealed. The results indicate that in HCl acidic system, Ga is easily oxidized to ionic state and enters the solution, making the recovery of elemental Ga difficult. In contrast, NaOH exhibits superior leaching performance compared to KOH in alkaline systems. A maximum Ga recovery efficiency of 26% is achieved under the conditions of 90 ℃, 0.4 mol/L NaOH, and a solid-to-liquid ratio of 1 g∶40 mL. Increasing the temperature can significantly improve the Ga recovery efficiency. The difference in recovery efficiency between acidic and alkaline systems stems from the distinct corrosion behaviors of the solid residue. HCl induces localized pitting corrosion, resulting in Ga being trapped in the residue pores and difficult to leach out, whereas NaOH promotes uniform corrosion, which facilitates the precipitation and aggregation of Ga. The One-step acid/alkali leaching process enables the on-site recovery of elemental Ga, eliminating the multi-step separation and enrichment procedures involved in conventional "ionic dissolution-secondary conversion" processes and thus greatly simplifying the process flow.

     

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