投审稿入口

转炉炉口微差压控制模型研究进展

Research progress on control model of micro-differential pressure at converter hearth

  • 摘要: 转炉炉口微差压的精准调控是提升转炉煤气回收效率、实现钢铁工业绿色低碳转型的关键。针对吹炼过程中氧气开闭及辅料加入等瞬态强扰动引发的传统比例-积分-微分控制(PID)响应迟滞、稳定性不足等问题, 本文系统梳理了微差压控制模型的研究进展, 分类评价了模糊逻辑、神经网络、粒子群优化(PSO)及机理-数据双驱动等模型的构建方法与应用效果。对比分析表明, 现有技术难以兼顾高控制精度与快速实时响应的需求, 传统PID控制虽响应迅速, 但缺乏工况自适应性; 以神经网络为代表的单一智能算法虽显著提升了非线性拟合精度, 却因算力负荷过高导致动态响应滞后; 机理-数据双驱动模型虽引入物理约束增强了模型在复杂场景下的适配性, 仍面临模型参数动态辨识难、系统复杂度激增以及底层数据传输时延等技术挑战。本文深入剖析了转炉煤气湿法净化回收系统(OG)与转炉煤气干法净化回收系统(LT)在控制逻辑上的本质差异, 揭示了LT因烟气温变剧烈、电-热-力多物理场耦合干扰及执行机构惯性滞后所导致的强非线性调控难题。据此提出, 未来研究应聚焦于研发自适应容错算法并构建数字孪生感知体系, 以实现LT下全流程动态特性的精准表征与控制瓶颈的突破。本文展望了微差压控制模型的发展趋势, 指出应致力于提升深度学习模型的机理可解释性、增强多目标协同进化能力及算法深度融合, 为转炉炼钢全过程的智能化与绿色化运行提供坚实的理论支撑与技术指引。

     

    Abstract: Accurate regulation of the micro-differential pressure at converter mouth is crucial for improving converter gas recovery efficiency and realizing the green and low-carbon transformation of steel industry. To address the problems of response lag and insufficient stability in traditional proportional-integral-derivative control(PID)caused by transient strong disturbances such as oxygen valve switching and auxiliary material charging during the blowing process, this paper systematically summarizes the research progress of micro-differential pressure control models and classifies and evaluates the construction methods and application effects of models including fuzzy logic, artificial neural networks, Particle Swarm Optimization (PSO) and mechanism-data dual-driven models. Comparative analysis shows that existing technologies have difficulty balancing the requirements of high control precision and fast real-time response. Traditional PID control responds quickly but lacks working condition adaptability. Single intelligent algorithms represented by neural networks significantly improve the nonlinear fitting accuracy but suffer from dynamic response lag due to excessive computational load. Mechanism-data dual-driven models enhance their adaptability in complex scenarios by introducing physical constraints yet still face technical challenges such as difficult dynamic identification of model parameters, a sharp increase in system complexity and delay in underlying data transmission. This paper further conducts an in-depth analysis of the essential differences in control logic between the oxygen converter gas recovery(OG) and converter gas dry purification and recovery system (LT) and reveals the severe nonlinear regulation challenges of the LT caused by drastic flue gas temperature changes, electro-thermal-mechanical multi-physics coupling interference and actuator inertia lag. Based on this, it is proposed that future research should focus on developing adaptive fault-tolerant algorithms and constructing a digital twin sensing systems to achieve accurate characterization of the full-process dynamic characteristics and break through the control bottlenecks in the LT. This paper prospects the development trend of micro-differential pressure control models and point out that efforts should be made to improve the mechanistic interpretability of deep learning models, enhance multi-objective co-evolution capability and promote in-depth algorithm integration, which will provide solid theoretical support and technical guidance for the intelligent and green operation of the entire converter steelmaking process.

     

/

返回文章
返回