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氯化铵-盐酸协同浸出钢渣尾渣中的钙镁

Co-leaching of calcium and magnesium from steel slag tailings using ammonium chloride and hydrochloric acid

  • 摘要: 钢渣尾渣作为钢铁冶炼过程中产生的主要固体废弃物, 其矿物组成复杂、稳定性差, 导致资源化利用效率长期偏低。针对传统浸出方法选择性差、浸出率低及产物利用受限等问题, 本文提出一种氯化铵-盐酸(NH4Cl-HCl)协同浸出方法, 利用铵盐浸出的高选择性和盐酸浸出的高浸出率, 实现钢渣尾渣中钙、镁的高效浸出与铁的有效抑制。试验系统考察了盐酸浓度、氯化铵浓度、钢渣尾渣粒度、浸出温度、浸出时间及液固比等因素对钢渣尾渣中钙、镁和铁浸出行为的影响, 并结合X射线衍射(XRD)、扫描电子显微镜-能谱仪(SEM-EDS)等手段分析了浸出过程中矿物转化及微观结构演变特征。结果表明, 在盐酸浓度为0.35 mol/L、氯化铵浓度为2 mol/L、钢渣尾渣粒度小于75 μm(200目)占比约为45%、浸出温度为60 ℃、浸出时间为30 min及液固比为25.0 mL/g等条件下, 钙、镁浸出率分别达到61.20%和20.75%, 铁浸出率仅为1.45%。浸出机理分析表明, 单独用氯化铵溶液即可溶解钢渣尾渣中大部分活性钙、镁矿物, 而盐酸的引入进一步促进钙镁硅酸盐矿物的溶解; 同时, 氯化铵-盐酸体系通过协同调控浸出体系pH, 诱导铁离子发生水解沉积, 使铁主要富集于浸出渣中。浸出渣的SEM-EDS分析结果显示, 浸出后钢渣尾渣表面存在明显的多孔侵蚀结构, 活性钙硅酸盐矿物优先溶解, 而RO相及Ca2(Fe, Al)2O5等铁矿物难以浸出。研究结果可为钢渣尾渣中钙、镁、铁的高效分离与回收提供理论依据和工艺指导, 同时为钢渣尾渣的低碳高效利用提供了新的技术思路。

     

    Abstract: Steel slag tailings, generated as a major solid waste during iron and steelmaking, are characterized by complex mineralogy and poor phase stability, which has resulted in persistently low resource utilization efficiency. To address the limitations of conventional leaching methods, including poor selectivity, low leaching efficiency, and restricted product utilization, this paper proposes an ammonium chloride-hydrochloric acid (NH4Cl-HCl) synergistic leaching process, utilizing the high selectivity of ammonium salt leaching and the high leaching rate of hydrochloric acid leaching to achieve efficient extraction of calcium (Ca) and magnesium (Mg) while effectively suppressing iron (Fe) dissolution from steel slag tailings. The effects of hydrochloric acid concentration, ammonium chloride concentration, steel slag tailings particle size, leaching temperature, leaching time, and liquid-to-solid ratio on the leaching behaviors of Ca, Mg, and Fe were systematically investigated. Phase transformation and microstructural evolution during leaching were analyzed using X-ray diffraction (XRD) and scanning electron microscopy coupled with energy-dispersive spectroscopy (SEM-EDS). The results indicate that under the conditions of HCl concentration of 0.35 mol/L, NH4Cl concentration of 2 mol/L, steel slag tailings with particle size less than 75 μm (200 mesh) accounting for approximately 45%, leaching temperature of 60 ℃, leaching time of 30 min, and liquid-to-solid ratio of 25.0 mL/g, the leaching efficiencies of Ca and Mg reached 61.20% and 20.75%, respectively, while the Fe leaching efficiency was limited to only 1.45%. Mechanistic analysis reveals that NH4Cl alone can dissolve most of the active Ca and Mg bearing minerals in steel slag tailings, whereas the introduction of HCl further promotes the decomposition of calcium-magnesium silicate minerals. Meanwhile, the NH4Cl-HCl synergistic system regulates the solution pH and induces hydrolysis and precipitation of iron species, resulting in preferential enrichment of iron in the leaching residue. SEM-EDS observations show that the leached slag surface exhibits pronounced porous corrosion features, with preferential dissolution of active calcium silicate minerals, while iron-bearing phases such as RO solid solutions and Ca2(Fe, Al)2O5 remain largely undissolved. The research results provide both theoretical insight and practical guidance for the efficient separation and recovery of Ca, Mg, and Fe from steel slag tailings, and offer a promising technical route for the low-carbon and high-value utilization of steel slag tailings.

     

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