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022Cr18Ti热轧酸洗钢带表面起皮缺陷特征及其形成机制

Characteristics and mechanism of surface peeling defects on 022Cr18Ti hot-rolled pickled strips

  • 摘要: 为解决022Cr18Ti超纯铁素体不锈钢热轧酸洗钢带表面起皮缺陷问题, 探究缺陷成因并提出工艺优化措施, 以存在起皮缺陷的3.5 mm×1 245 mm规格钢带为试验材料, 采用光学显微镜、体视显微镜、场发射扫描电子显微镜及能谱仪, 对缺陷的宏观形貌、微观结构及成分特征进行系统分析。结果表明, 钢带表面起皮缺陷分为线性和纺锤形两类, 线性起皮缺陷主要分布在钢带宽度1/4或3/4区域, 纺锤形起皮缺陷表现为两头破损严重、中间轻微的凹坑状特征; 线性起皮缺陷的核心成因是连铸结晶器卷渣, 加热炉内焦炉煤气中H2S含量异常引发的硫偏聚与高温腐蚀进一步加剧了缺陷发展, 纺锤形起皮缺陷则由未充分改性的Al2O3夹杂物和浇注过程中析出的TiN及其复合夹杂物共同诱发, 两类夹杂物均会在轧制过程中引发基体微裂纹并不断扩展, 最终导致表层金属剥离。针对缺陷成因, 从精炼、连铸、加热工序提出针对性工艺优化方案, 控制LF炉钙处理w(Ca)/w(Al)≥0.15、钢液w(N)≤0.010%, 优化连铸水口结构并采用专用保护渣, 将焦炉煤气中H2S质量浓度控制在30 mg/m3以下。工艺优化后, 022Cr18Ti热轧酸洗钢带起皮缺陷发生率由0.67%降至0.29%, 有效提升了产品表面质量与生产效率, 为超纯铁素体不锈钢同类缺陷的防控提供了技术参考。

     

    Abstract: To address the problem of surface peeling defects in 022Cr18Ti ultra-pure ferritic stainless steel hot-rolled pickled strips, the causes of the defects were investigated and process optimization measures were proposed. The 3.5 mm×1 245 mm steel strips with peeling defects were used as test materials. The macroscopic morphology, microstructure and composition characteristics of the defects were systematically analyzed by optical microscopy, stereomicroscopy, field emission scanning electron microscopy and energy dispersive spectrometry. The results show that the surface peeling defects of the steel strips are divided into linear and spindle-shaped types. The linear peeling defects are mainly distributed in the 1/4 or 3/4 width area of the steel strip, and the spindle-shaped peeling defects are characterized by severe damage at both ends and slight concave pits in the middle. The core cause of the linear peeling defects is slag entrainment in the continuous casting mold, and the abnormal H2S content in the coke oven gas in the heating furnace causes sulfur segregation and high-temperature corrosion, which further aggravates the defect development. The spindle-shaped peeling defects are jointly induced by insufficiently modified Al2O3 inclusions and TiN and its composite inclusions precipitated during the casting process. Both types of inclusions cause microcracks in the matrix during rolling and expand continuously, eventually leading to the stripping of the surface metal. In response to the causes of the defects, targeted process optimization schemes were proposed for the refining, continuous casting and heating processes, controlling w(Ca)/w(Al)≥0.15 in the LF furnace and w(N)≤0.010% in molten steel, optimizing the structure of the continuous casting nozzle and using special mold powder, and controlling the H2S mass concentration in the coke oven gas below 30 mg/m3. After process optimization, the occurrence rate of peeling defects in 022Cr18Ti hot-rolled pickled steel strips decreases from 0.67% to 0.29%, which effectively improves the surface quality of the product and production efficiency, and provides a technical reference for the prevention and control of similar defects in ultra-pure ferritic stainless steel.

     

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