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连铸板坯直轧感应加热过程温度均匀性分析

Analysis of temperature uniformity in direct rolling induction heating process of continuous casting slabs

  • 摘要: 连铸-直轧(CC-DR)技术因取消传统加热炉而具有节能降碳优势,但在输送过程中,受外部散热及内部传热影响,板坯易形成芯热边冷的非均匀温度场,严重影响后续轧制负荷分配并诱发边部裂纹。单一感应加热模式难以有效满足板坯温度均匀化需求。本文旨在揭示非均匀初始温度场下连铸板坯的精准补热机理,并探究感应加热工艺参数对三维温度场演变的调控规律。针对断面尺寸为1 100 mm×230 mm连铸板坯,建立了包含流动、电磁及传热耦合的三维有限元模型。引入温度均匀性指数作为量化指标,系统研究了线圈组合模式、电流强度及电流频率对板坯三维温度场及均温特性的影响。研究表明,受集肤效应与邻近效应的双重影响,单一的横向或纵向磁通感应加热会分别导致板坯出现明显的边部过热或整体补热不足现象。采用横纵交错线圈组合模式时,能充分发挥纵向磁通感应加热整体升温效果好、横向磁通感应加热针对性补偿边部低温的优势,改善温度场的空间分布均匀性。在此模式下,板坯坯头-坯尾表面及表面-芯部截面的温度均匀性指数分别高达0.98和0.96。进一步的参数化研究发现,增大电流强度或提高电流频率虽然能够增强近表面焦耳热并缩小表面与芯部温差,但电流或频率过大会加剧边部效应,导致坯头-坯尾表面温度均匀性降低。综合考虑坯头-坯尾表面和表面-芯部截面的均温效果,在横纵交错模式下,最优工艺参数为加热电流8 000 A、电流频率1 000 Hz,此时板坯温度分布均匀性最佳。该研究结果可为连铸直轧产线感应加热器的合理配置与工艺参数优化提供理论指导。

     

    Abstract: Continuous casting and direct rolling(CC-DR) technology possesses energy-saving and carbon reduction advantages by omitting traditional reheating furnaces. However, during the conveying process, affected by external heat dissipation and internal heat transfer, slabs tend to form a non-uniform temperature field with a hot core and cold edges, which seriously affects the subsequent rolling load distribution and induces edge cracks. A single induction heating mode cannot effectively meet the temperature homogenization requirements of slabs. This study aims to reveal the precise heat compensation mechanism of continuous casting slabs under an initial non-uniform temperature field and explore the regulation law of induction heating process parameters on the evolution of three-dimensional temperature fields. A three-dimensional finite element model coupled with flow, electromagnetic and heat transfer was established for continuous casting slabs with a cross-section of 1 100 mm×230 mm. With the temperature uniformity index adopted as the quantitative evaluation index, the effects of coil combination mode, current intensity and current frequency on the three-dimensional temperature field and temperature homogenization characteristics of slabs were systematically studied.The results show that under the dual effects of skin effect and proximity effect, single transverse or longitudinal magnetic flux induction heating causes obvious edge overheating or insufficient overall heat compensation of slabs respectively. The staggered transverse and longitudinal coil combination mode can give full play to the advantages of longitudinal magnetic flux with good overall heating effect and transverse magnetic flux with targeted low-temperature compensation for slab edges, and improve the spatial distribution uniformity of the temperature field. Under this working mode, the temperature uniformity indices of the slab head-tail surface and the surface-core cross-section reach 0.98 and 0.96 respectively. Further parametric studies demonstrate that increasing current intensity or current frequency enhances the near-surface Joule heat and reduces the temperature difference between the surface and core of slabs, while excessive current or frequency aggravates the edge effect and reduces the temperature uniformity of the slab head-tail surface. Considering the temperature homogenization effects of both the slab head-tail surface and surface-core cross-section comprehensively, the optimal process parameters under the staggered transverse and longitudinal mode are a heating current of 8 000 A and a current frequency of 1 000 Hz, which achieves the optimal temperature distribution uniformity of slabs. The research results can provide theoretical guidance for the reasonable configuration and process parameter optimization of induction heaters in continuous casting-direct rolling production lines.

     

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