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板带轧制数字化建模与智能控制的研究现状与展望

Research status and prospects of digital modeling and intelligent control in strip rolling

  • 摘要: 板带轧制已具备较高水平的在线检测能力和自动化控制水平, 但在高端产品占比持续提升以及质量、成本、能耗等多重指标协同优化需求背景下, 传统机理建模方法和单工序、单业务轧制过程控制理念难以满足板带轧制的技术发展需求。围绕尺寸、性能、表面等核心质量指标以及效率、成本、能耗等生产经营指标, 数字化建模方法和面向多场多尺度、多工序、多业务的智能控制技术迅速发展。轧制过程多源异构数据的采集、特征提取及融合技术是实现轧制智能控制的前提, 过程判定、异常诊断由传统的阈值判定演进为综合判定和根因推断, 对诊断结论的可解释性、可追溯性与知识可复用性提出更高要求, 优化控制则需要在设备能力与工艺窗口约束下, 实现多执行机构协同调节下的多目标最优。因此, 本文以"数据采集与融合-质量预测建模-质量异常诊断-多目标协同优化"为主线, 系统梳理板带轧制数字化建模、过程判定与异常诊断、优化控制等方面的研究进展与工程实践, 为轧制智能化技术的发展提供参考。

     

    Abstract: Strip rolling has reached a high level of online detection and automation control capabilities. However, as the proportion of high-end products continues to rise and the demand for the coordinated optimization of multiple indicators such as quality, cost, and energy consumption increases, traditional mechanistic modeling approaches and single-process, single-task rolling process control strategies are insufficient to meet the evolving technological needs of strip rolling. Digital modeling methods and intelligent control technologies, focusing on multi-field, multi-scale, multi-process, and multi-task applications, have rapidly advanced in addressing core quality indicators, including dimensions, performance, and surface quality, as well as production and operational metrics such as efficiency, cost, and energy consumption. The acquisition, feature extraction, and fusion of multi-source heterogeneous data in the rolling process are critical prerequisites for enabling intelligent control. Process determination and anomaly diagnosis have evolved from traditional threshold-based approaches to more comprehensive decision-making and root cause inference, thus raising the bar for the interpretability, traceability, and reusability of diagnostic conclusions. Optimization control, by contrast, needs to achieve multi-objective optimality through coordinated regulation of multiple actuators under equipment capability and process window constraints. Accordingly, with "data acquisition and fusion-quality prediction modeling-quality anomaly diagnosis-multi-objective collaborative optimization" as the overarching thread, this paper systematically reviews recent advances and industrial practices in strip rolling, covering digital modeling, process monitoring and diagnostic decision-making, and optimization control, thereby providing a rigorous reference for the development of intelligent rolling technologies.

     

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