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碱度对铜渣熔剂性球团强度和氢还原行为的影响

Effects of basicity on strength and hydrogen-reduction behavior of copper slag fluxed pellets

  • 摘要: 在"双碳"和"循环经济"目标背景下, 铜渣高效绿色资源化利用对促进铜工业等冶金产业的可持续发展具有重要的实际意义。针对铜渣目前处理工艺存在能耗和碳排放较高、流程较长等不足, 采用"氢还原-熔化分离"工艺实现铜渣资源化利用。基于该工艺, 研究了二元碱度对铜渣球团强度和氢还原行为的影响, 分析了铜渣球团氧化和还原过程中物相组成和微观结构的演变规律。结果表明, 提高碱度可以改善铜渣生球和成品球质量。随着二元碱度的升高, 生球与成品球的强度均呈先升后降趋势, 碱度为0.79时生球落下强度(0.5 m)和抗压强度较高, 分别为37.0次和29.6 N, 而成品球团强度在碱度为0.28~0.45时较高。另外, 碱度的提高促进了铜渣中含铁矿物的氧化和连晶, 有利于改善铜渣球团的还原性, 在还原温度为1 000 ℃、还原时间为138 min的条件下, 二元碱度为0.11、0.45和0.79的铜渣球团, 其金属化率分别为29.33%、53.79%和83.67%。同时, 还原产物中形成了Fe-Cu合金相, 实现了铜渣中铁元素和铜元素的协同还原。综合考虑生球强度、成品球强度及还原效果, 铜渣球团适宜的二元碱度为0.79。本研究可为铜渣的低碳绿色资源化利用提供新思路和理论支撑。

     

    Abstract: Under the background of carbon peaking, carbon neutrality and circular economy goals, the efficient and green resource utilization of copper slag has important practical significance for promoting the sustainable development of copper industry and other metallurgical industries. Aiming at the deficiencies of current copper slag treatment technologies, including high energy consumption, high carbon emission and long process flow, this study adopted a hydrogen reduction-melting separation process to realize the resource utilization of copper slag. Based on the proposed process, the effects of binary basicity on the strength and hydrogen reduction behavior of copper slag pellets were investigated, and the evolution laws of phase composition and microstructure of copper slag pellets during oxidation and reduction processes were analyzed. The results show that increasing basicity improves the quality of green pellets and roasted pellets of copper slag. With the increase of binary basicity, the strengths of green pellets and roasted pellets both increase first and then decrease. The green pellets present relatively high shatter strength (0.5 m) and compressive strength at the binary basicity of 0.79, which are 37.0 times and 29.6 N, respectively, while the roasted pellets achieve superior strength when the binary basicity ranges from 0.28 to 0.45. In addition, the increase of basicity promotes the oxidation and crystal connection of iron-bearing minerals in copper slag, which is beneficial to improving the reducibility of copper slag pellets. Under the conditions of reduction temperature of 1 000 ℃ and reduction time of 138 min, the metallization rates of copper slag pellets with binary basicity of 0.11, 0.45 and 0.79 reach 29.33%, 53.79% and 83.67%, respectively. Meanwhile, Fe-Cu alloy phase forms in the reduction products, realizing the collaborative reduction of iron and copper elements in copper slag. Considering the strength of green pellets and roasted pellets as well as the reduction effect comprehensively, the optimal binary basicity for copper slag pellets is determined to be 0.79. This study provides new ideas and theoretical support for the low-carbon and green resource utilization of copper slag.

     

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