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基于PSO-BP算法标定MC本构模型的Ti-15Mo合金PLC效应数值模拟

Numerical simulation of PLC effect in Ti-15Mo alloy based on MC constitutive model calibrated by PSO-BP algorithm

  • 摘要: 为准确预测Ti-15Mo合金的Portevin-Le Chatelier(PLC)效应及其时空演化行为, 并解决McCormick(MC)本构模型参数繁多、传统标定方法精度低且效率差的问题, 本文提出一种融合粒子群优化神经网络(PSO-BP)智能优化算法与McCormick(MC)本构模型的三维有限元建模方法。首先, 通过UMAT用户子程序将MC本构模型嵌入ABAQUS软件中, 构建了Ti-15Mo合金单向拉伸有限元模型。其次, 采用PSO-BP混合智能优化算法对有限元模型中的7个关键参数进行高效标定, 并以决定系数(R2)、均方根误差(RMSE)和平均绝对百分比误差(MAPE)为评价指标, 验证了PSO-BP算法在预测应力水平(σs)、平均应力跌落幅值(Δσa)及应力跌落次数(Nd)方面的有效性与可靠性。最后, 结合Gleeble 3500试验机的试验数据对标定后的有限元模型进行验证, 并系统分析了Ti-15Mo合金PLC效应的时空行为演化规律。结果表明, PSO-BP算法在迭代43次后收敛, 对σs、ΔσaNd的预测值与真实值高度吻合, 其R2均高于0.901 6, MAPE均低于10%, RMSE最低为0.7;模拟所得的应力-应变曲线与试验曲线均呈现典型锯齿波动, 且3个特征量的相对误差均小于9.67%;随着真实应变从0.01增至0.04, Δσa由9.63 MPa增至11.46 MPa, 应力跌落周期由0.76 s增至0.854 s, 这主要归因于应变累积过程中析出相对可动位错钉扎作用的增强; 此外, PLC带传播呈现"连续+跳跃"的混合模式, 带倾角稳定在约60°。

     

    Abstract: To accurately predict the PLC effect and its spatiotemporal evolution behavior of Ti-15Mo alloy, and solve the problems of numerous parameters, low calibration accuracy and poor efficiency of the traditional calibration methods for the McCormick (MC) constitutive model, this paper proposed a three-dimensional finite element modeling method integrating the particle swarm optimization back propagation (PSO-BP) neural network intelligent optimization algorithm and the MC constitutive model. First, the MC constitutive model was embedded into ABAQUS software via the UMAT user subroutine, and a uniaxial tensile finite element model of Ti-15Mo alloy was established. Second, the PSO-BP hybrid intelligent optimization algorithm was adopted to efficiently calibrate seven key parameters of the finite element model. With the coefficient of determination(R2), root mean square error (RMSE) and mean absolute percentage error (MAPE) as evaluation indices, the effectiveness and reliability of the PSO-BP algorithm in predicting the stress level(σs), average stress drop amplitude (Δσa) and stress drop number (Nd) were verified. Finally, the calibrated finite element model was validated by experimental data obtained from a Gleeble 3500 testing machine, and the spatiotemporal evolution law of the PLC effect in Ti-15Mo alloy was systematically analyzed. The results show that the PSO-BP algorithm converges after 43 iterations. The predicted values of σs、Δσa and Nd are highly consistent with the true values, with all R2 values higher than 0.901 6, all MAPE values lower than 10%, and the minimum RMSE of 0.7. Both the simulated and experimental stress-strain curves exhibit typical serrated fluctuations, and the relative errors of the three characteristic quantities are all less than 9.67%. As the true strain increases from 0.01 to 0.04, Δσa rises from 9.63 MPa to 11.46 MPa, and the stress drop period increases from 0.76 s to 0.854 s. This phenomenon is mainly attributed to the enhanced pinning effect of precipitated phases on mobile dislocations in the process of strain accumulation. In addition, the propagation of PLC bands presents a mixed continuous and hopping mode, and the band inclination angle stabilizes at approximately 60°.

     

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