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镁对FH420钢低温冲击韧性的影响

Effect of magnesium on low temperature impact toughness of FH420 steel

  • 摘要: 为深入研究镁对FH420海洋工程用钢性能的影响, 采用25 kg真空感应炉冶炼制备了未加镁与镁处理的2组FH420试验钢, 并使用了相同的控温轧制与冷却工艺。利用FactSage软件对夹杂物演变进行热力学计算, 并通过扫描电子显微镜、能谱仪及夹杂物自动分析系统对夹杂物的成分、尺寸与数密度进行了统计与表征。同时, 结合室温拉伸与-60 ℃夏比冲击试验评估力学性能, 并采用电子背散射衍射技术, 通过反极图、核平均取向差和晶粒取向扩展分析, 对样品的基体组织、有效晶粒尺寸及冲击断口下方的微观应变与裂纹扩展路径进行了分析。结果表明, 添加质量分数为0.001 2%的镁后, 钢中主要氧化物夹杂物由Ti-Al-O系转变为Ti-Al-Mg-O系, 夹杂物显著细化, 平均尺寸由2.47 μm降低至1.82 μm, 同时夹杂物数密度由54.01个/mm2提升至71.85个/mm2。镁处理后钢中组织由粗大的多边形铁素JP2体向细小交织的针状铁素体转变, 有效晶粒尺寸由6.31 μm降低至4.93 μm。JP镁处理对屈服强度影响较小, 但-60 ℃冲击吸收功从173 J提升至234 J, 裂纹起始与扩展能量均显著增加。此结果表明, 镁处理通过改性并细化钢中的夹杂物, 可有效诱导针状铁素体的生成, 进而使钢材的有效断裂单元细化, 一方面提高了基体参与塑性变形的能力, 另一方面迫使解理裂纹在扩展过程中频繁改变方向, 从而消耗了更多的断裂能, 提高了钢材的冲击韧性。本文系统研究了镁处理对FH420钢性能的影响, 为高强度低合金海洋工程用钢在极寒服役环境下的新一代产品研发与工业工艺优化提供了方向。

     

    Abstract: To investigate the effect of magnesium on the properties of FH420 offshore engineering steel, two groups of experimental FH420 steels, with and without magnesium treatment, were smelted in a 25 kg vacuum induction furnace, followed by the application of identical temperature-controlled rolling and cooling processes. Thermodynamic calculations on the evolution of inclusions were performed via FactSage software, while the composition, size and number density of inclusions were statistically characterized using a scanning electron microscope, an energy dispersive spectrometer and an automatic inclusion analysis system. Meanwhile, mechanical properties were evaluated through room-temperature tensile tests and Charpy impact tests at -60 ℃. In addition, electron backscatter diffraction technology was adopted to analyze the matrix microstructure, effective grain size, as well as the micro-strain and crack propagation path beneath the impact fracture surface by means of IPF, KAM and GOS analysis. The results show that after the addition of 0.001 2% magnesium, the main oxide inclusions in the steel are transformed from Ti-Al-O system to Ti-Al-Mg-O system, with the inclusions significantly refined, the average size is reduced from 2.47 μm to 1.82 μm, and the number density of inclusions is increased from 54.01 mm-2 to 71.85 mm-2. After magnesium treatment, the microstructure of the steel is converted from coarse polygonal ferrite to fine interwoven acicular ferrite, and the effective grain size is decreased from 6.31 μm to 4.93 μm. Magnesium treatment exerts a slight influence on the yield strength, but the impact absorption energy at -60 ℃ is increased from 173 J to 234 J, with both the crack initiation energy and propagation energy improved remarkably. These results indicate that magnesium treatment can effectively induce the formation of acicular ferrite through modifying and refining inclusions in the steel, thereby refining the effective fracture unit of the steel. On the one hand, it enhances the capacity of the matrix to participate in plastic deformation; on the other hand, it forces the cleavage cracks to change directions frequently during propagation, thus consuming more fracture energy and improving the impact toughness of the steel. The effect of magnesium treatment on the properties of FH420 steel is systematically studied herein, which provides guidance for the research and development of new-generation products and the optimization of industrial processes for high-strength low-alloy offshore engineering steels serving in extremely cold environments.

     

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