鞍钢高铁精矿配比烧结的液相生成与相平衡分析
Liquid phase formation and phase equilibrium analysis of sintering with high-iron concentrate proportion at Ansteel
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摘要: 高铁精矿配比烧结是提高国内自产铁精矿资源利用的重要途径。辽宁鞍本地区是中国最大的铁矿分布区, 鞍钢拟采用70%以上高铁精矿配比进行烧结生产, 但目前对于高铁精矿配比烧结相关理论研究匮乏。本文以鞍钢烧结厂实际原料为基础, 采用FactSage 8.1热力学软件, 针对铁精矿配比(质量分数, 下同)为50%~100%烧结生产, 系统研究了烧结体系的液相行为与相演变机制。结果表明, 随着铁精矿配比由50%提升至100%, 液相初始生成温度由1 150 ℃升高至1 200 ℃, 且低温区液相量呈递减趋势; 体系液相黏度随温度升高显著降低, 在1 100~1 200 ℃低温区达到最大值(0.06~0.10 Pa·s), 随铁精矿配比升高, 低温区液相黏度因FeO含量增加、硅酸盐网络聚合度降低而呈下降趋势。液相区面积随铁精矿配比增加呈现先扩大后收缩的变化规律, 80%铁精矿配比条件下液相区面积最大、液相初始生成温度最低, 具有最优的液相形成热力学条件; 当铁精矿配比大于80%时, 液相区明显收缩、尖晶石相区扩大, 影响铁酸钙液相生成和烧结成矿, 需通过调整原料结构和烧结工艺参数来调控烧结液相组成与黏结行为。等温截面相图分析进一步证实, 80%铁精矿配比在1 300 ℃时液相区显著扩大, 铁酸钙相发生熔融分解, 硅酸二钙相稳定存在并为烧结矿提供骨架支撑。本研究阐明了高铁精矿配比烧结中矿物相转变的热力学本质, 为优化高铁精矿配比烧结工艺参数提供了重要的理论依据。Abstract: Sintering with a high-iron concentrate proportion serves as a vital way to improve the utilization efficiency of domestic self-produced iron concentrate resources. The Anshan-Benxi area in Liaoning Province hosts the largest iron ore deposits in China. Ansteel intends to carry out sintering production with a high-iron concentrate proportion of over 70%, whereas systematic theoretical researches on high-iron concentrate proportion sintering are still insufficient. Based on the actual raw materials applied in the sintering plant of Ansteel, the thermodynamic software FactSage 8.1 was adopted to systematically investigate the liquid phase behavior and phase evolution mechanism of the sintering system with the mass fraction of iron concentrate ranging from 50% to 100%. The results show that when the iron concentrate proportion increases from 50% to 100%, the initial liquid phase formation temperature rises from 1 150 ℃ to 1 200 ℃, and the liquid phase content in the low-temperature zone presents a gradually decreasing trend. The liquid phase viscosity of the system drops significantly with the increase of temperature, and reaches the maximum value of 0.06-0.10 Pa·s in the low-temperature zone of 1 100-1 200 ℃. With the increase of iron concentrate proportion, the liquid phase viscosity in the low-temperature zone decreases due to the increased FeO content and the reduced polymerization degree of silicate networks. The area of the liquid phase region expands first and then contracts with the rising iron concentrate proportion. The sintering system presents the optimal thermodynamic conditions for liquid phase formation at the iron concentrate proportion of 80%, with the largest liquid phase region area and the lowest initial liquid phase formation temperature. When the mass fraction of iron concentrate exceeds 80%, the liquid phase region shrinks obviously and the spinel phase region expands, which restricts the formation of calcium ferrite liquid phase and sinter mineralization. It is necessary to regulate the liquid phase composition and bonding behavior of sintering by adjusting raw material structure and sintering process parameters. Further analysis of the isothermal sectional phase diagram verifies that the liquid phase region expands remarkably at 1 300 ℃ under the 80% iron concentrate proportion condition. The calcium ferrite phase melts and decomposes, while the dicalcium silicate phase exists stably and provides skeletal support for sinter ores. This study clarifies the thermodynamic essence of mineral phase transformation during high-iron concentrate proportion sintering, and provides a significant theoretical basis for optimizing the process parameters of high-iron concentrate proportion sintering.
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