投审稿入口

模拟海水浸泡对铝锂合金点蚀的影响机制

Pitting corrosion mechanism of Al-Li alloys under simulated seawater immersion

  • 摘要: 为揭示模拟海水浸泡下铝锂合金点蚀的萌生机制,明确多相颗粒内部的电化学非均匀性及界面耦合效应,本研究针对铝锂合金在模拟海水浸泡下的点蚀行为与影响机制开展系统研究。研究旨在精准识别铝锂合金中金属间化合物的物相组成、电位差异、表面活性及原子尺度电子结构特征,建立多相微观结构与局部腐蚀敏感性之间的关联规律,为铝锂合金的成分设计、热处理工艺优化及腐蚀防护技术提供理论依据与数据支撑。采用电子背散射衍射相图分析技术,对铝锂合金中金属间化合物的物相组成进行精准表征;制备由化合物颗粒与纯铝基体构成的模拟耦合体系,实现界面结构精准调控并排除其他析出相及缺陷干扰;结合扫描电子显微镜与能谱仪观察点蚀形貌与局部腐蚀特征;采用扫描开尔文探针、扫描振动电极技术及电化学阻抗谱测试电位分布、局部电流密度与界面电荷转移特性。基于密度泛函理论开展第一性原理计算,分析表面能、氧与氯离子吸附能、电子局域函数及电荷密度差,从原子与电子尺度揭示各相腐蚀行为差异机制。研究结果表明,铝锂合金中金属间化合物由Al4Cu9相、Cu3Fe17相和Fe19Mn相组成。Al4Cu9相电极电位比铝基体高约300 mV,作为阴极相导致周边基体优先溶解形成环状沟槽,Cu3Fe17相和Fe19Mn相电位比铝基体低约300 mV,作为阳极相自身优先溶解形成点蚀坑。电化学阻抗谱(EIS)测试结果显示,Al4Cu9相电荷转移电阻显著高于另外两相,耐蚀性更优。第一性原理计算证实,Al4Cu9(330)晶面表面能最低(1.293×1021 eV/m2(12.93 eV/Å2),结构稳定性最强。O2在Cu3Fe17(110)晶面与Fe19Mn(310)晶面吸附能更低,更易发生氧还原反应。电子局域函数与电荷密度差分析表明,Al4Cu9相原子间键合更强、界面电子富集,而另外两相键合较弱、电子流失明显,腐蚀活性更高。本研究阐明了金属间化合物内部多电偶耦合腐蚀机制,证实内部相的电化学非均匀性是诱发铝锂合金点蚀的核心因素。研究结果建立了物相结构、表面活性、电子特性与腐蚀行为之间的内在联系,可为调控析出相、提升铝锂合金耐点蚀性能提供理论支撑,也为海洋环境下铝锂合金结构件的耐久性设计与寿命预测提供参考。

     

    Abstract: To reveal the pitting initiation mechanism of Al-Li alloys under simulated seawater immersion and clarify the electrochemical heterogeneity and interfacial coupling effects inside multiphase particles, a systematic investigation was carried out on the pitting behavior and corresponding influence mechanism of Al-Li alloys immersed in simulated seawater. This work aimed to accurately identify the phase compositions, potential differences, surface activity and atomic-scale electronic structural characteristics of intermetallic compounds in Al-Li alloys, establish the correlation laws between multiphase microstructures and localized corrosion susceptibility, and provide a theoretical basis and data support for the composition design, heat treatment process optimization and corrosion protection technologies of Al-Li alloys. Electron backscatter diffraction phase mapping was adopted to precisely characterize the phase compositions of intermetallic compounds in Al-Li alloys. A simulated coupling system composed of intermetallic compound particles and a pure Al matrix was fabricated to achieve precise regulation of interfacial structures and eliminate interference induced by other precipitated phases and defects. Scanning electron microscopy combined with energy dispersive spectroscopy was utilized to observe pitting morphologies and localized corrosion characteristics. Scanning Kelvin probe, scanning vibrating electrode technique and electrochemical impedance spectroscopy(EIS) were employed to test potential distribution, local current density and interfacial charge-transfer performances. First-principles calculations based on density functional theory were implemented to analyze surface energy, adsorption energies of oxygen and chloride ions, electron localization function and charge density difference, and reveal the differentiated corrosion mechanism of each phase at the atomic and electronic scales. The results show that intermetallic compounds in Al-Li alloys consist of three phases, including Al4Cu9, Cu3Fe17 and Fe19Mn. The electrode potential of Al4Cu9 is approximately 300 mV higher than that of the aluminum matrix. This phase acts as a cathode and accelerates preferential dissolution of the surrounding matrix to form annular trenches. The potentials of the Cu3Fe17 and Fe19Mn are roughly 300 mV lower than that of the aluminum matrix, and these two anodic phases dissolve preferentially to generate pitting pits. EIS test results indicate that the charge transfer resistance of the Al4Cu9 is markedly higher than those of the other two phases, which endow this phase with better corrosion resistance. First-principles calculations confirm that the Al4Cu9 (330) crystal plane possesses the lowest surface energy at 1.293×1021 eV/m2 (12.93 eV/Å2). The phase exhibits the strongest structural stability. O2 presents low adsorption energies on the Cu3Fe17 (110) crystal plane and the Fe19Mn (310) crystal plane, which promotes the proceeding of oxygen reduction reactions. Analyses of electron localization function and charge density difference demonstrate that the Al4Cu9 phase has stronger interatomic bonding and interfacial electron enrichment. The other two phases display weak interatomic bonding and obvious electron loss, corresponding to higher corrosion activity. This work illustrates the multi-galvanic coupling corrosion mechanism within intermetallic compounds and verifies that electrochemical heterogeneity of internal phases serves as the core factor triggering pitting corrosion of Al-Li alloys. The research findings establish the intrinsic correlations among phase structure, surface activity, electronic characteristics and corrosion behavior. The results can provide theoretical support for regulating precipitated phases and enhancing the pitting resistance of Al-Li alloys and offer references for durability design and service life prediction of Al-Li alloy structural components applied in marine environments.

     

/

返回文章
返回