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高炉炉缸死料柱等效体积计算及影响因素分析

Estimation and influencing factors of equivalent volume of deadman in blast furnace hearth

  • 摘要: 炉缸死料柱体积直接制约渣铁流动通道与炉缸有效容积, 是影响高炉顺行和炉缸长寿的关键因素。针对现有研究对死料柱形态和行为规律研究较多、但对其体积定量表征较为缺乏等问题, 本文基于高炉停炉解剖揭示的死料柱宏观形貌特征, 提出将炉缸死料柱等效为"正圆台+倒圆台"组合几何体, 并建立由设计参数、直接可调控参数、炉缸状态响应参数和边界等效参数共同确定的死料柱等效体积计算模型。以某2 580 m3高炉为研究对象, 确定了模型参数选取原则并计算了死料柱等效体积, 同时分析了铁口深度、铁口角度、风速、回旋区前端至死料柱边缘距离、死料柱拐角距铁口中心线垂直距离及倒圆台倾角等因素的影响规律。结果表明, 该高炉死料柱拐角处最大截面半径为3.826 m, 占炉缸半径的74.81%;死料柱等效体积为239.3 m3, 占炉缸体积的43.50%, 其中上部正圆台体积占比达92.08%。在各影响因素中, 铁口深度对死料柱等效体积的影响最为显著, 回旋区前端至死料柱边缘距离和风速次之, 死料柱拐角距铁口中心线垂直距离对体积表现为正向增大作用, 而铁口角度和倒圆台倾角影响相对较弱。研究表明, 该模型能够实现死料柱空间占据程度的定量表征, 可为炉缸状态诊断、铁口维护制度优化、送风制度调节及炉缸长寿控制提供定量依据。

     

    Abstract: The volume of the blast furnace hearth deadman directly restricts the flow channels of slag and hot metal as well as the effective hearth volume, serving as a critical factor for blast furnace stable operation and long-term campaign life. Existing studies have extensively investigated the morphology and behavioral characteristics of the hearth deadman, yet the quantitative characterization of its volume remains insufficient. Based on the macroscopic morphological features of the deadman revealed by the dissection of a blowndown blast furnace, this paper proposes to geometrically equate the hearth deadman to a combined solid consisting of an upright frustum and an inverted frustum, and establishes an equivalent volume calculation model for the hearth deadman determined jointly by design parameters, directly adjustable parameters, hearth state response parameters and boundary equivalent parameters. A 2 580 m3 blast furnace was taken as the research object. This study determined the selection principles of model parameters and calculated the equivalent volume of the deadman. The influence laws of multiple factors including taphole depth, taphole angle, blast velocity, distance from the front end of the raceway to the deadman edge, vertical distance from the deadman corner to the center line of the taphole, and inclination angle of the inverted frustum were analyzed. The results show that the maximum cross-sectional radius at the deadman corner of the blast furnace is 3.826 m, accounting for 74.81% of the hearth radius. The equivalent volume of the deadman is 239.3 m3, occupying 43.50% of the total hearth volume, and the volume of the upper upright frustum accounts for 92.08% of the total deadman volume. Among all the influencing factors, taphole depth exhibits the most significant influence on the deadman volume, followed by the distance from the front end of the raceway to the deadman edge and blast velocity. The vertical distance from the deadman corner to the center line of the taphole increases the deadman volume positively, while the taphole angle and the inclination angle of the inverted frustum have relatively weak effects. The research results confirm that the proposed model can quantitatively characterize the spatial occupation degree of the hearth deadman. It can provide a quantitative reference for hearth state diagnosis, optimization of taphole maintenance systems, adjustment of air supply systems and long-life control of blast furnace hearths.

     

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