Ni含量对Fe-Mn-Al-C-Ni奥氏体轻质钢组织和力学性能的影响
Effect of nickel content on microstructure and mechanical properties of Fe-Mn-Al-C-Ni austenitic lightweight steel
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摘要: 为探究Ni含量对固溶和时效处理后Fe-Mn-Al-C-Ni合金微观组织及力学性能的影响, 选取2种Ni质量分数(5%、10%)的奥氏体低密度钢(记为5Ni、10Ni), 结合扫描电子显微镜(SEM)、电子背散射衍射(EBSD)、透射电子显微镜(TEM)、室温拉伸试验和相图计算等方法, 系统研究B2相的析出行为和力学性能。研究结果表明, 固溶态合金由奥氏体基体和沿晶界分布的微米级B2相组成。随Ni含量的增加, 沿晶界分布B2相的体积分数由5%增至22%, 对奥氏体晶界的钉扎效应增强, 导致基体的晶粒尺寸由11.5 μm细化至4.3 μm。时效处理后, 2种合金在奥氏体基体内均析出纳米针状B2相。增加Ni含量显著提高了B2相的形核率, 使其分布更均匀且尺寸更细小。2种合金塑性变形机制均以平面滑移为主, 且由于B2析出相的不可剪切性, 诱导Orowan绕过机制与位错发生交互作用, 使得时效态合金具有优异的加工硬化能力。尽管增加Ni含量能细化晶粒并促进针状B2相析出, 但10Ni合金中更多沿晶界分布的粗大B2相会显著降低其塑性。因此, 5Ni合金具有最佳的强塑性匹配, 抗拉强度约为1 220 MPa, 均匀伸长率约为36%。研究结果可为通过合金成分设计调控奥氏体低密度钢的组织性能提供理论依据。Abstract: To explore the effect of Ni content on the microstructure and mechanical properties of Fe-Mn-Al-C-Ni alloys after solution treatment and aging treatment, two types of austenitic low-density steels with Ni mass fractions of 5% and 10% (denoted as 5Ni and 10Ni) were selected. The precipitation behavior of B2 phase and mechanical properties of the alloys were systematically investigated via scanning electron microscopy (SEM), electron backscatter diffraction (EBSD), transmission electron microscopy (TEM), room-temperature tensile tests, and phase diagram calculations. The results show that the solution-treated alloys are composed of an austenite matrix and micron-scale B2 phase distributed along grain boundaries. With the increase of Ni content, the volume fraction of B2 phase along grain-boundary increases from 5% to 22%, which strengthens the pinning effect on austenite grain boundaries and refines the matrix grain size from 11.5 μm to 4.3 μm. After aging treatment, nanoscale needle-like B2 phases precipitate within the austenite matrix of both two alloys. The increase in Ni content significantly improves the nucleation rate of B2 phase, achieving a more uniform distribution and finer grain size of the precipitated phase. The plastic deformation mechanism of both alloys is dominated by planar slip. Due to the non-shearable characteristic of B2 precipitates, the Orowan bypass mechanism is activated to interact with dislocations, which endows the aged alloys with excellent work hardening performance. Although the increase of Ni content refines grains and promotes the precipitation of needle-like B2 phases, a larger number of coarse grain-boundary B2 phases in the 10Ni alloy significantly deteriorate its plasticity. Accordingly, the 5Ni alloy presents the optimal strength-ductility matching, with a tensile strength of approximately 1 220 MPa and a uniform elongation of around 36%. This study provides a theoretical basis for regulating the microstructure and properties of austenitic low-density steels through alloy composition design.
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