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Ni/Mo比对NiCrMoAl合金在3.5% NaCl溶液中耐蚀性的影响

Effects of Ni/Mo ratio on corrosion resistance of NiCrMoAl alloys in 3.5% NaCl solution

  • 摘要: NiCrMo系合金是海洋工程关键材料,其耐蚀性强烈依赖于表面钝化膜的特性,而Ni/Mo比(物质的量之比,下同)是影响合金钝化行为的关键因素,但其作用机制尚不明确。为此,本文系统研究了Ni/Mo比对NiCrMoAl合金在常温3.5%(质量分数,下同) NaCl溶液中耐蚀性能与钝化行为的影响。采用真空电弧熔炼法制备了5种不同Ni/Mo比的Ni74.8-yCrMoyAl(y=0.5、1.8、3.1、4.4、5.7)合金,通过开路电位、动电位极化、电化学阻抗谱和Mott-Schottky曲线等电化学测试,结合X射线光电子能谱(XPS)分析,探究了铸态及短时热处理(800 ℃保温10 min)后NiCrMoAl合金的腐蚀行为和钝化膜特性。研究结果表明,铸态合金均由单一面心立方(FCC)结构相组成,Ni/Mo比变化未诱发新相析出;5种合金中,Ni74.3CrMo0.5Al合金电荷转移电阻最高(11.89×105 Ω·cm2)、腐蚀电流密度最低(0.81×10-7 A/cm2)。该合金钝化膜中缺陷浓度较低且Cr2O3含量最高,显著增强了钝化膜的致密性与离子阻隔能力,进而提高了钝化膜的保护性。值得注意的是,Ni71.7CrMo3.1Al合金虽能在阳极极化条件下形成缺陷密度极低的钝化膜,但开路状态下活性较高,综合耐蚀性较差。经800 ℃短时热处理后,合金表面形成NiO氧化层,使得腐蚀电流密度降低1个数量级,点蚀电位显著下降。这表明热处理虽能提升合金的均匀腐蚀抗力,但同时增加了点蚀敏感性,其诱因大概率为表层Cr、Mo氧化而引发局部贫化。该研究成果可为开发高性能海洋用NiCrMoAl合金提供试验依据和理论指导。

     

    Abstract: NiCrMo alloys serve as critical materials for marine engineering, and their corrosion resistance is strongly dependent on the characteristics of the surface passive film. The Ni/Mo ratio (molar ratio)acts as a key factor affecting the passivation behavior of such alloys, while its internal mechanism remains unclear. To solve the above problem, this paper systematically investigated the effect of the Ni/Mo ratio on the corrosion resistance and passivation behavior of NiCrMoAl alloys in a 3.5% NaCl solution at room temperature. Five tapes of Ni74.8-yCrMoyAl (y=0.5, 1.8, 3.1, 4.4, 5.7) alloys with different Ni/Mo ratios were prepared via vacuum arc melting. Electrochemical tests, including open-circuit potential measurement, potentiodynamic polarization, electrochemical impedance spectroscopy, and Mott-Schottky analysis, combined with X-ray photoelectron spectroscopy (XPS) characterization, were performed to explore the corrosion behavior and passive film characteristics of NiCrMoAl alloys under as-cast conditions and after short-time heat treatment at 800 ℃ for 10 min. Results show that all as-cast alloys consist of a single face-centered cubic phase, and no new phases precipitate with the variation of the Ni/Mo ratio. Among the as-cast alloys, Ni74.3CrMo0.5Al exhibits the highest charge transfer resistance of 11.89×105 Ω·cm2 and the lowest corrosion current density of 0.81×10-7 A/cm2. This phenomenon is attributed to the low defect concentration and the highest Cr2O3 content in its passive film, which significantly improve the compactness and ion barrier capability of the passive film and further enhance its protective performance. Notably, the Ni71.7CrMo3.1Al alloy can form a passive film with an extremely low defect density under anodic polarization, whereas it presents high electrochemical activity at open-circuit potential, leading to poor overall corrosion resistance. After short-term heat treatment at 800 ℃, a NiO oxide layer forms on the alloy surface. The corrosion current density decreases by one order of magnitude, while the pitting potential drops significantly. The results indicate that heat treatment improves the uniform corrosion resistance of the alloy but increases its pitting corrosion susceptibility, which is mainly caused by the local depletion of Cr and Mo elements on the alloy surface due to oxidation. The research findings provide experimental evidence and theoretical guidance for the development of high-performance NiCrMoAl alloys for marine applications.

     

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