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亚稳态奥氏体不锈钢的低温韧性及微观组织调控

Cryogenic toughness and microstructure control of metastable austenitic stainless steel

  • 摘要: 针对亚稳态奥氏体不锈钢在低温服役中强度与韧性难以协同匹配,尤其塑性变形易导致冲击性能劣化的难题,本文以热轧固溶态(SS)亚稳态奥氏体不锈钢为对象,采用20%冷轧变形(CR20)调控微观组织,研究塑性变形对室温力学性能及-196 ℃超低温韧性的影响机制。试验以SS态为对照,对CR20态试样开展室温拉伸、-196 ℃夏比冲击测试,并利用扫描电镜(SEM)观察断口,电子背散射衍射(EBSD)分析物相、晶粒取向及晶界,利用透射电镜(TEM)表征位错、层错及亚结构演化,系统对比两类试样的组织与力学性能差异。结果表明,SS态试验钢的显微组织为均匀单相奥氏体,CR20态发生应变诱导相变,形成γ+ε+α′三相复合组织,晶内生成高密度位错、位错胞、Lomer-Cottrell(LC)位错锁及大量层错,形成多级强韧化体系。在力学性能方面,与SS态相比,CR20态屈服强度由313 MPa升至759 MPa,抗拉强度由727 MPa增至914 MPa,断后伸长率保持36%,-196 ℃冲击功达65 J,满足船舶低温服役要求。断裂机理分析表明,-196 ℃下SS态受应力诱导马氏体相变影响,断裂由延性韧窝转为韧窝+准解理混合模式,而CR20态依托残余奥氏体与稳定相界面协同阻滞裂纹扩展,断口以准解理为主,韧性下降幅度受控。20%冷轧变形有效实现了亚稳态不锈钢高强度与低温韧性的良好匹配,为低温工程用不锈钢形变强韧化设计提供理论参考,后续可围绕变形量梯度与热处理工艺开展优化研究。

     

    Abstract: Aiming at the challenge that metastable austenitic stainless steel fails to achieve a coordinated balance between strength and toughness during low-temperature service, particularly that plastic deformation tends to degrade its impact properties, this work takes hot-rolled solid-solution (SS) metastable austenitic stainless steel as the research object. A 20% cold-rolled deformation (CR20) process was applied for microstructure regulation, to investigate the influence mechanism of plastic deformation on room-temperature mechanical properties and cryogenic toughness at -196 ℃. With the SS state as the control group, room-temperature tensile tests and -196 ℃ Charpy impact tests were conducted on CR20 specimens. The fracture morphology was observed by scanning electron microscopy (SEM); the phase composition, grain orientation and grain boundaries were analyzed via electron backscatter diffraction (EBSD); the evolution of dislocations, stacking faults and substructures was characterized through transmission electron microscopy (TEM). Accordingly, the differences in microstructure and mechanical properties between the two groups of specimens were systematically compared. The results show that the SS specimen possesses a uniform single-phase austenite microstructure. Whereas, as for CR20, strain-induced phase transformation takes place in the matrix, forming a γ+ε+α' three-phase composite structure. Meanwhile, high-density dislocations, dislocation cells, Lomer-Cottrell (LC) dislocation locks and massive stacking faults are formed inside the grains, building up a multi-level strengthening-toughening system. In terms of mechanical properties, compared with the SS state, the yield strength of the CR20 state increases from 313 MPa to 759 MPa, and the tensile strength rises from 727 MPa to 914 MPa, with the elongation after fracture maintained at 36%. Besides, its -196 ℃ impact energy reaches 65 J, satisfying the low-temperature service requirements of ship structures. Fracture mechanism analysis reveals that at -196 ℃, driven by stress-induced martensitic transformation, the fracture mode of the SS state shifts from ductile dimple fracture to a mixed dimple-quasi-cleavage mode. By contrast, the CR20 state synergistically retards crack propagation relying on retained austenite and stable phase interfaces. Its cryogenic fracture is dominated by quasi-cleavage morphology, and the extent of toughness deterioration is limited. In summary, 20% cold-rolled deformation effectively achieves favorable matching between high strength and cryogenic toughness of metastable stainless steel, which provides a theoretical reference for the deformation strengthening and toughening design of stainless steel for cryogenic engineering. Further optimization research can be carried out focusing on deformation gradient and heat treatment processes in follow-up work.

     

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