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超高强度造船用钢发展现状及未来发展方向

Current status and future development directions of ultra-high strength shipbuilding steel

  • 摘要: 中国造船完工量与手持订单量均位居全球首位,是名副其实的造船大国与造船强国。造船用钢是船舶及海洋工程平台的主体结构材料,其性能与技术水平对船舶整体服役性能具有决定性影响。本文针对国内外超高强度造船用钢开展系统文献调研,在此基础上研判该领域未来发展趋势。研究结果表明,随着中国造船用钢技术体系不断完善,普通强度、高强度造船用钢已实现完全自主,可满足国内常规船舶制造需求。但对标欧美、日韩等海洋强国的顶尖技术,中国超高强度造船用钢研发和制造水平仍显不足,在强度等级、厚度规格等方面均存在明显差距,难以匹配中国海洋经济的快速发展需求。GPa级超高屈服强度、低碳中锰系、低屈强比、耐蚀型4大类超高强度造船用钢是行业未来核心发展方向。纳米析出相强化是突破超高强度钢材性能瓶颈的关键核心技术。Nb、V、Ti碳氮化物和富Cu纳米团簇/析出相已广泛应用于超高强船体钢的研发与工业化生产,相关技术体系相对成熟。最新研究证实,具有B2结构的NiAl金属间化合物具有更优异的强化效率,应用潜力巨大,但其在造船用钢多元合金体系中的析出行为及强韧化作用机制尚未明确,仍需开展深入探究。因此,深耕第二相析出强化技术研发、推动超高强度造船用钢提质升级,对弥补中国造船材料短板、提升船舶产业国际竞争力、夯实海洋经济发展根基具有重要现实意义与战略价值。

     

    Abstract: China ranks first in the world in both shipbuilding completion volume and hand-held order backlog, emerging as a veritable major and powerful shipbuilding country. Shipbuilding steel serves as the main structural material for ships and offshore engineering platforms, and its performance and technical level exert a decisive influence on the overall service performance of ships. This paper conducts a systematic literature investigation on ultra-high strength shipbuilding steels at home and abroad, and analyzes the future development trends of this field on this basis. The research results show that with the continuous improvement of China's shipbuilding steel technical system, domestically produced shipbuilding steels with standard strength and high strength have achieved full independence and can meet the manufacturing demands of conventional domestic ships. However, compared with the top technologies of maritime powers including Europe, America, Japan and South Korea, the research, development and manufacturing capabilities of China's ultra-high strength shipbuilding steels are still insufficient. Obvious gaps exist in strength grades, thickness specifications and other aspects, which cannot match the rapid development demands of China's marine economy. Four types of ultra-high strength shipbuilding steels, namely GPa-grade ultra-high yield strength steel, low-carbon medium-manganese steel, low yield ratio steel and corrosion-resistant steel, are the core development directions of the industry in the future. Nano-precipitate strengthening acts as the core key technology to break the performance bottleneck of ultra-high strength steels. Niobium, vanadium and titanium carbonitrides as well as copper-rich nanoclusters and precipitates are widely applied in the research, development and industrial production of ultra-high strength hull steels, forming a relatively mature technical system. Latest studies confirm that NiAl intermetallic compounds with a B2 structure possess superior strengthening efficiency and great application potential. Nevertheless, their precipitation behavior and strengthening and toughening mechanisms in the multi-component alloy system of shipbuilding steels remain unclear and need further in-depth exploration. Therefore, intensive research and development of second-phase precipitate strengthening technology to promote the quality improvement and upgrading of ultra-high strength shipbuilding steels has important practical and strategic significance for making up for the shortcomings of China's shipbuilding materials, improving the international competitiveness of the shipbuilding industry, and consolidating the development foundation of the marine economy.

     

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