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高强船板钢多性能约束下的成分-工艺数据驱动优化设计方法

Data-driven composition-process optimization design of high-strength shipbuilding steel under multi-property constraints

  • 摘要: 在高性能船舶用钢开发需求不断提升、工业数据积累和信息通信技术快速发展的背景下,数据驱动方法为高强船板钢成分-工艺设计由经验试错向高效协同优化转变提供了新的技术路径。针对传统设计中试制周期长、多性能指标难以协同满足及制造适应性考虑不足等问题,提出一种基于工业数据的高强船板钢多性能约束下成分-工艺数据驱动优化设计方法。基于国内某大型钢铁企业中厚板产线低合金钢工业生产数据,经清洗获得5 617条有效样本,构建包含24个核心决策变量的输入体系,并采用XGBoost分别建立屈服强度、抗拉强度、断后伸长率和冲击功预测模型。4项性能模型测试集决定系数R2分别为0.925、0.949、0.798和0.855,对应平均绝对误差EMA分别为12.147 MPa、8.115 MPa、1.379%和15.065 J,表明模型能够较好表征成分-工艺-性能之间的非线性映射关系。在此基础上,以屈服强度420 MPa、抗拉强度520 MPa、断后伸长率30%和冲击功120 J为目标,将性能误差和冷裂纹敏感性指数Pcm纳入NSGA-Ⅲ多目标优化框架,获得495组Pareto非支配解,通过“准达标筛选-制造性优先排序”筛选出68组准达标候选方案,并确定S418等代表性方案。其中,S418方案预测性能为420.48 MPa、520.67 MPa、29.75%和182.36 J,Pcm为0.137。通过10 kg级试验钢验证表明,将35 mm轧件热轧制至7 mm后实测屈服强度、抗拉强度、断后伸长率和冲击功分别为435 MPa、516 MPa、30.3%和149.1 J。结果表明,本文方法能够有效缩小高强船板钢成分-工艺设计空间,为低合金高强船板钢数字化开发和多性能协同优化提供支撑。

     

    Abstract: With the growing demand for the development of high-performance shipbuilding steel, the accumulation of industrial data and the rapid development of information and communication technologies, data-driven methods provide a new technical approach for the transformation of composition-process design of high-strength ship plate steel from empirical trial and error to efficient collaborative optimization. Aiming at the problems of long trial production cycle, difficulty in collaboratively meeting multiple performance indicators and insufficient consideration of manufacturing adaptability in traditional design, a data-driven optimization design method for composition-process of high-strength ship plate steel under multi-performance constraints based on industrial data is proposed in this paper. Based on the industrial production data of low-alloy steel from the medium and heavy plate production line of a large domestic iron and steel enterprise, 5 617 valid samples were obtained after data cleaning. An input system containing 24 core decision variables was constructed, and XGBoost algorithm was adopted to establish prediction models for yield strength, tensile strength, elongation after fracture and impact energy respectively. The coefficient of determination R2 values of the test sets of the four performance models are 0.925, 0.949, 0.798 and 0.855, with the corresponding mean absolute errors (EMA) of 12.147 MPa, 8.115 MPa, 1.379% and 15.065 J, respectively, which indicates that the models can well characterize the nonlinear mapping relationship among composition, process and performance. On this basis, taking the yield strength of 420 MPa, tensile strength of 520 MPa, elongation after fracture of 30% and impact energy of 120 J as the optimization targets, the performance errors and cold crack susceptibility index Pcm were incorporated into the NSGA-Ⅲ multi-objective optimization framework, and 495 groups of Pareto non-dominated solutions were acquired. A total of 68 groups of quasi-compliant candidate schemes were screened out and representative schemes including S418 were determined via the strategy of quasi-compliance screening and manufacturability priority ranking. For the S418 scheme, the predicted performance values are 420.48 MPa (yield strength), 520.67 MPa (tensile strength), 29.75% (elongation after fracture) and 182.36 J (impact energy), with a Pcm value of 0.137. The verification test with 10 kg-grade test steel showed that after hot rolling the 35 mm rolled piece to 7 mm, the measured yield strength, tensile strength, elongation after fracture and impact energy were 435 MPa, 516 MPa, 30.3% and 149.1 J, respectively. The results show that the proposed method can effectively narrow the composition-process design space of high-strength ship plate steel, and provides technical support for the digital development and multi-performance collaborative optimization of low-alloy high-strength ship plate steel.

     

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