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成分和预应变对LNG储运用不锈钢组织性能的影响

Effects of composition and pre-strain on microstructure and properties of stainless steel for LNG storage and transportation

  • 摘要: 液化天然气(LNG)作为全球能源转型的核心清洁能源,其储运装备长期在-163 ℃超低温环境下服役,对核心用材奥氏体不锈钢的低温强韧性、组织稳定性及加工成型性提出了严苛要求。本文以304N奥氏体不锈钢为研究对象,通过调整Ni元素含量制备了8Ni、9 Ni、10Ni 3种试验钢,分析了Ni质量分数(约8%、9%、10%)对试验钢显微组织与室温力学性能的影响,进一步研究了预应变量对10Ni钢显微组织及室温、-196 ℃超低温力学性能的影响,并结合电子背散射衍射(EBSD)、透射电子显微镜(TEM)及扫描电子显微镜(SEM)表征与断口分析揭示了其内在作用机制。结果表明,Ni含量升高可通过固溶强化效应显著提升试验钢强度,同时细化奥氏体晶粒与提高层错能。预应变会引发位错大量增殖与缠结,形成位错墙与亚晶结构,通过加工硬化效应显著提升材料室温和低温强度,但会消耗塑性储备导致伸长率大幅下降。超低温环境下,预应变对屈服强度的强化效果较室温显著弱化,但抗拉强度与塑性的变化规律与室温基本一致。此外,基于能量耗散变量,建立了考虑应变量影响的改进Hollomon模型,改进的模型可用于预测应变强化储运LNG奥氏体不锈钢的力学性能。本研究结果可为储运LNG用超低温奥氏体不锈钢的成分设计、加工工艺优化及服役安全评估提供重要的理论依据与数据支撑。

     

    Abstract: As a core clean energy for global energy transition, liquefied natural gas (LNG) storage and transportation equipment serves long-term at an ultra-low temperature of -163 ℃, which puts forward stringent requirements for the low-temperature strength and toughness, microstructural stability and formability of the core applied austenitic stainless steel. In this work, 304N austenitic stainless steel was taken as the research object, and three experimental steels marked as 8Ni, 9Ni and 10Ni were prepared by adjusting nickel mass fraction. The effects of Ni mass fractions (approximately 8%, 9%, 10%) on the microstructure and room-temperature mechanical properties of experimental steels were analyzed. The influence of pre-strain on the microstructure and mechanical properties at room temperature and -196 ℃ ultra-low temperature of 10Ni steel was further investigated. Combined with electron backscatter diffraction (EBSD), transmission electron microscopy (TEM), scanning electron microscopy (SEM) characterization and fracture analysis, the internal action mechanism was revealed. The results show that the increase of Ni content significantly improves the strength of experimental steels through solid solution strengthening, and refines austenite grains and increases stacking fault energy simultaneously. Pre-strain induces massive proliferation and entanglement of dislocations, forming dislocation walls and subgrain structures. It remarkably improves the room-temperature and low-temperature strength of materials via work hardening, but consumes plastic reserve and leads to a sharp decline in elongation. At ultra-low temperature, the strengthening effect of pre-strain on yield strength is significantly weaker than that at room temperature, while the variation laws of tensile strength and ductility are basically consistent with those at room temperature. In addition, an improved Hollomon model considering the influence of strain is established based on the energy dissipation variable, which can accurately predict the mechanical properties of strain-hardened austenitic stainless steels for LNG storage and transportation. The research results provide important theoretical basis and data support for the composition design, processing parameter optimization and service safety evaluation of ultra-low temperature austenitic stainless steels for LNG storage and transportation.

     

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