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吉帕级海工钢焊材熔敷金属回火脆性行为

Temper brittleness of deposited metal from GPa-grade welding wire for marine steel

  • 摘要: 为探究超高强海工钢焊材熔敷金属的回火脆性行为,本研究针对一种深海装备用钢配套的1 000 MPa级焊材,分析了焊后热处理的不同冷却制度对该焊材熔敷金属微观组织与性能的影响。试验结果表明,焊态熔敷金属微观组织呈现典型的枝晶形态,并存在明显的元素偏析,枝晶间为马氏体相、枝晶核为贝氏体相。熔敷金属经550 ℃-2 h热处理后,分别采用空冷与随炉冷却工艺。焊后热处理后,枝晶间组织转变为回火索氏体、枝晶核组织转变为回火屈氏体,显著改善了熔敷金属显微硬度的均匀性,焊态熔敷金属的平均极限抗拉强度小幅提升30~ 92 MPa,伸长率无明显变化,稳定维持在15%~17%,拉伸断口呈典型的韧性断裂特征。焊后热处理会劣化熔敷金属的冲击性能,常温(25 ℃)下,焊态熔敷金属的平均冲击功由125 J分别降低至91 J(空冷)、74 J(随炉冷却);低温(-40 ℃)下,冲击功由84 J分别降低至65 J(空冷)、33 J(随炉冷却)。焊后热处理缓冷导致熔敷金属在晶界处析出大尺寸的碳化物,削弱了晶界结合强度;同时熔敷金属大角度晶界占比下降,不利于抑制裂纹的扩展,导致其低温断裂韧性显著降低。

     

    Abstract: To explore the temper brittleness behavior of deposited metal for ultra-high strength marine steel, this study investigates the effects of different cooling schedules of post-weld heat treatment (PWHT) on the microstructure and mechanical properties of deposited metal of a 1 000 MPa-grade welding wire matched with deep-sea marine steel. The results show that the as-welded deposited metal presents a typical dendritic morphology with obvious element segregation. The inter-dendritic (ID) zone consists of martensite while the dendritic core (DC) zone consists of bainite. The deposited metal was heat-treated at 550 ℃-2 h and then treated by air cooling or furnace cooling separately. After PWHT, the ID zone transforms into tempered sorbite and the DC zone transforms into tempered troostite, which improves the microhardness uniformity of the deposited metal. The average ultimate tensile strength of the heat-treated deposited metal rises slightly with an increment from 30 MPa to 92 MPa. Its elongation remains stable between 15% and 17%, and the tensile fracture surface shows typical ductile fracture features. Nevertheless, the PWHT deteriorates the impact toughness of the deposited metal. At room temperature (25 ℃), the average impact energy of the as-welded deposited metal decreases from 125 J to 91 J (air cooling) and to 74 J (furnace cooling). At low temperature (-40 ℃), the impact energy reduces from 84 J to 65 J (air cooling) and to 33 J (furnace cooling). Slow cooling after PWHT causes coarse carbides to precipitate along grain boundaries and weakens the bonding strength of grain boundaries. Meanwhile, the fraction of high-angle grain boundaries (HAGBs) decreases. The barrier effect against crack propagation is weakened, which finally leads to an obvious deterioration of low-temperature impact toughness.

     

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