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新型复合管用内衬材料析出行为分析

Analysis of precipitation behavior of new inner liner materials for composite pipes

  • 摘要: 为了满足复合管在未来严苛服役环境中的使用需求,本文以高合金型02Cr20Ni18Mo5Mn6N奥氏体不锈钢为研究对象,采用Thermo-Calc热力学计算与扫描电镜、透射电镜等试验观察相结合的方法,系统研究了试验钢在不同时效温度及时效时间下第二相的析出行为,并对析出相的动力学行为进行了分析。热力学计算表明,试验钢单相奥氏体区为1 080~1 330 ℃,凭借较高的Cr、Mo、Ni及N含量,试验钢在700~1 080 ℃内相组成复杂,存在Cr2N、Cr23C6、Laves相和σ相。经1 150 ℃固溶1 h处理后,试验钢合金元素充分固溶,组织为完全再结晶等轴奥氏体晶粒,晶粒分布均匀并伴有大量退火孪晶。随时效温度从700 ℃升高至1 100 ℃,试验钢中第二相的种类、形貌与分布逐渐演变。晶界富Cr的σ相逐渐粗化并转变为Cr-Mo复合σ相,晶内则由弥散分布的纳米级Cr2N演变为包含Cr2N、Cr23C6、Laves、σ/χ相的多形态富Mo相,且随着温度的升高其尺寸先增大后减小,最终在高温下全部回溶。其中,试验钢在800 ℃和900 ℃时析出相种类最多、析出行为最复杂,为析出敏感温度区间。同时,在对900 ℃下时效10 min~48 h试验钢观察发现,试验钢在晶界析出相优先形核长大,随后晶内及晶界析出相进入全面快速生长与粗化阶段。利用JMA动力学模型对不同时间内第二相体积分数的变化进行拟合,结果表明该模型能有效预测试验钢在时效过程中的析出行为。

     

    Abstract: This study adopted a high-alloy 02Cr20Ni18Mo5Mn6N austenitic stainless steel as the research object and systematically analyzed the precipitation behavior of secondary phases in the tested steel under different aging temperatures and aging durations. Thermo-Calc thermodynamic calculation, scanning electron microscopy, transmission electron microscopy and other experimental characterization methods were combined in the research to support the application research of composite pipes serving in harsh service environments. Thermodynamic calculation results show that the single-phase austenite region of the tested steel ranges from 1 080 ℃ to 1 330 ℃. Due to the high contents of Cr, Mo, Ni and N elements, the tested steel exhibits complex precipitation behavior in the temperature range of 700 ℃ to 1 080 ℃, where Cr2N, Cr23C6, Laves phase and σ phase are precipitated. After solution treatment at 1 150 ℃ for 1 h, the alloying elements in the tested steel are fully dissolved. The microstructure consists of completely recrystallized and uniformly distributed equiaxed austenite grains with a large number of annealing twins. As the aging temperature increases from 700 ℃ to 1 100 ℃, the type, morphology and distribution of secondary phases in the tested steel change gradually. The Cr-rich σ phase at grain boundaries is coarsened gradually and transforms into Cr-Mo composite σ phase. In the grain interior, the single nanoscale Cr2N evolves into multiple Mo-rich phases with diverse morphologies including Cr2N, Cr23C6, the Laves phase and the σ/χ phase, and all precipitates finally dissolve back into the matrix at high temperatures. The temperature range of 800 ℃ to 900 ℃ is the sensitive temperature interval, where the tested steel presents the most complex precipitation behavior and the most abundant types of precipitates. According to the observation results of aging treatment at 900 ℃ with the duration varying from 10 min to 48 h, the precipitates preferentially nucleate and grow at grain boundaries, and then all precipitates at grain boundaries and grain interiors undergo rapid growth and coarsening comprehensively. The JMA kinetic model can accurately predict the precipitation behavior of the tested steel during the aging process.

     

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