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Cu含量对新型Al-Mg-Zn(-Cu)合金强度-耐蚀性协同调控机制

Mechanism of Cu content on synergistic effect between strength and corrosion resistance of novel Al-Mg-Zn(-Cu) alloys

  • 摘要: 针对船舶与轨道交通领域对轻量化及高性能铝合金的迫切需求,新型Al-Mg-Zn(-Cu)系合金展现出广阔应用前景,然而Cu含量对其强度与耐蚀性的协同调控机制尚缺乏系统认知。本文以Al-4.0Mg-3.0Zn-xCu(x= 0~1.5%,质量分数)合金为研究对象,通过硬度测试、拉伸试验、晶间腐蚀(IGC)试验及透射电子显微镜(TEM)表征,系统揭示了Cu含量对时效析出行为、力学性能及抗晶间腐蚀性能的耦合影响规律。研究结果表明,随Cu含量增加,合金时效响应速率显著加大,峰时效硬度由99.0HV提升至159.8HV;当Cu质量分数为1.5%时,合金屈服强度提升至386 MPa,同时伸长率保持在20.6%,实现了高强度与高塑性的协同优化,综合力学性能优于现有商用船舶及轨道交通用铝合金。在耐蚀性方面,Cu质量分数提升至1.5%时,晶界相转变为断续分布,无析出带(PFZ)宽度变窄,抗晶间腐蚀性能明显提升,这是由于引入高含量Cu可降低析出相的形成能与临界形核半径,促进T″相形核、析出的同时,有效抑制溶质原子向晶界的偏聚。研究结果为船舶及轨道交通用高性能Al-Mg-Zn(-Cu)合金的成分设计与组织调控提供了理论依据。

     

    Abstract: Novel Al-Mg-Zn(-Cu) alloys exhibit broad application prospects to satisfy the urgent demand for lightweight and high-performance aluminum alloys in shipbuilding and rail transit fields. Nevertheless, a systematic understanding of the synergistic regulation mechanism of Cu content on strength and corrosion resistance is still lacking. In this work, Al-4.0Mg-3.0Zn-xCu alloys (x=0-1.5%, mass fraction) were taken as the research object. Hardness measurements, tensile tests, intergranular corrosion (IGC) tests and transmission electron microscopy (TEM) characterizations were conducted to systematically reveal the coupled effect of Cu content on age precipitation behavior, mechanical properties and intergranular corrosion resistance. The results show that increasing Cu content remarkably accelerates the age-hardening response, and the peak-aged hardness rises from 99.0HV to 159.8HV. When the Cu mass fraction reaches 1.5%, the alloy obtains a yield strength of 386 MPa while maintaining an elongation of 20.6%, realizing the synergistic optimization of high strength and high ductility. Its comprehensive mechanical properties outperform existing commercial aluminum alloys for ship and rail transit service. In terms of corrosion resistance, raising Cu mass fraction to 1.5% changes grain boundary precipitates into discontinuous distribution and narrows the width of precipitate-free zone (PFZ), which significantly improves the resistance to intergranular corrosion. The underlying reason is that high Cu addition reduces the formation energy and critical nucleation radius of precipitates. It facilitates the nucleation and precipitation of T″ phase and effectively inhibits the segregation of solute atoms at grain boundaries. These results provide a theoretical basis for composition design and microstructure control of high-performance Al-Mg-Zn(-Cu) alloys applied in ships and rail transit.

     

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