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TMCP-LT工艺对LNG船用5.5Ni-0.25Mo钢强度及低温韧性的影响

Effect of TMCP-LT process on strength and cryogenic toughness of 5.5Ni-0.25Mo steel for LNG carriers

  • 摘要: 液化天然气(LNG)船液货舱需在-162 ℃超低温服役条件下保持安全稳定,对结构材料强度与低温韧性要求极为严苛,但目前广泛应用的9Ni钢因Ni含量高导致成本上升且存在焊接磁偏吹问题。为降低LNG船用9Ni钢的Ni含量以节约成本并减少对高Ni材料的依赖,本文采用控轧控冷+亚温淬火+回火(TMCP-LT)工艺,系统研究亚温淬火温度(650~720 ℃)和回火温度(500~600 ℃)对5.5Ni-0.25Mo试验钢微观组织、室温拉伸性能及-196 ℃冲击吸收功的影响,并阐明强韧化机制。OM、SEM、XRD和TEM等多尺度表征以及室温拉伸试验和夏比冲击试验结果表明,随亚温淬火温度由650 ℃提高至700 ℃,晶粒逐渐细化,临界铁素体与残余奥氏体体积分数减小,回火马氏体增加,强度降低;720 ℃较高淬火温度下,出现大量细小块状回火马氏体组织,并且残余奥氏体消失。随回火温度升高,残余奥氏体体积分数增加,位错密度下降,强度降低。不同工艺下试验钢的-196 ℃冲击吸收功均远优于GB/T 713.4—2023中最小100 J的要求,优异的低温韧性与高度回复形成的基体组织和体积分数极低(最低2.7%)的残余奥氏体有关。最优TMCP-LT工艺为680 ℃亚温淬火+500~530 ℃回火,试验钢屈服强度可达610~632 MPa,抗拉强度可达696~721 MPa,总伸长率大于19.5%,-196 ℃冲击吸收功为183~219 J,均满足GB/T 713.4—2023对9Ni钢的性能要求,为节Ni型LNG船用低温钢的工业化生产提供了理论依据。

     

    Abstract: LNG cargo tanks require safe and stable service at an ultra-low temperature of -162 ℃, which puts forward extremely stringent requirements for the strength and cryogenic toughness of structural materials. However, the widely applied 9Ni steel currently suffers from increased cost and welding magnetic arc blow defects due to its high nickel content. To reduce the nickel content of 9Ni steel for LNG carriers, cut down production cost and lower the dependence on high-nickel materials, this work adopted the TMCP-LT (thermo-mechanical controlled process+lamellarizing+tempering) process. The effects of lamellarizing temperatures ranging from 650 ℃ to 720 ℃ and tempering temperatures ranging from 500 ℃ to 600 ℃ on the microstructure, room-temperature tensile properties, and -196 ℃ impact absorbed energy of the 5.5Ni-0.25Mo tested steel were systematically investigated, and the corresponding strengthening and toughening mechanism was clarified. The results of multi-scale characterizations including OM, SEM, XRD and TEM, as well as room-temperature tensile tests and Charpy impact tests show that when the lamellarizing temperature increases from 650 ℃ to 700 ℃, clear interfaces are observed, grains are gradually refined, the volume fractions of intercritical ferrite and retained austenite decrease, the content of tempered martensite increases, and the strength of the steel decreases. A large number of fine blocky tempered martensite structures form and retained austenite disappears completely at a relatively high lamellarizing temperature of 720 ℃. With the increase of tempering temperature, the volume fraction of retained austenite rises, the dislocation density decreases, and the strength of the tested steel is reduced. The -196 ℃ impact absorbed energy of the tested steel under different processes is far higher than the minimum requirement of 100 J specified in the national standard GB/T 713.4—2023. The excellent cryogenic toughness is attributed to the matrix structure formed by high-degree recovery and the extremely low retained austenite volume fraction with a minimum value of 2.7%. The optimal TMCP-LT process is determined as lamellarizing at 680 ℃ combined with tempering at 500 ℃ to 530 ℃. The tested steel exhibits a yield strength of 610-632 MPa, a tensile strength of 696-721 MPa, a total elongation of higher than 19.5%, and a -196 ℃ impact absorbed energy of 183-219 J. All the performance indicators meet the requirements for 9Ni steel specified in GB/T 713.4—2023, which provides a theoretical basis for the industrial production of Ni-saving cryogenic steel for LNG carriers.

     

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